JENN-AIR BUILT-IN OUTDOOR GRILLS MODEL STAINLESS STEEL LP GAS GRILL

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1 JENN-IR UILT-IN OUTDOOR GRILLS MODEL STINLESS STEEL LP GS GRILL SDORES EMPOTRDOS JENN-IR PR EXTERIORES SDOR GS LP DE CERO INOXIDLE, MODELO GRILS D'EXTÉRIEUR ENCSTRÉS JENN-IR GRIL U GZ PROPNE EN CIER INOXYDLE, MODÈLE Installation Instructions and Use & Care Guide For questions about features, operation/performance, parts, accessories, or service, call: Instrucciones de instalación y Manual de uso y cuidado Para consultas respecto a características, funcionamiento, rendimiento, piezas, accesorios o servicio técnico, llame al: Instructions d installation et Guide d utilisation et d entretien u Canada, pour assistance, installation ou service, composez le Table of Contents/Índice/Table des matières...2 IMPORTNT: Save for local electrical inspector's use. Installer: Leave installation instructions with the homeowner. Homeowner: Keep installation instructions for future reference. IMPORTNTE: Guarde para tenerlas a disposición del inspector de electricidad local. Instalador: Deje las instrucciones de instalación con el propietario. Propietario: Conserve las instrucciones de instalación para referencia futura. IMPORTNT : Conserver pour consultation par l'inspecteur local des installations électriques. Installateur : Remettre les instructions d'installation au propriétaire. Propriétaire : Conserver les instructions d'installation pour référence ultérieure

2 OUTDOOR GRILL SFETY...3 INSTLLTION REQUIREMENTS...5 Tools and Parts...5 Location Requirements...5 Product Dimensions...6 uilt-in Outdoor Grill Enclosure...6 Cabinet Cutout Dimensions...7 Gas Supply Requirements...8 Gas Connection Requirements...9 INSTLLTION INSTRUCTIONS...10 Unpack Grill...10 Install Grill...10 Make Gas Connection...11 GS CONVERSIONS...12 Check and djust the urners...15 SEGURIDD DEL SDOR PR EXTERIORES...29 REQUISITOS DE INSTLCIÓN...31 Herramientas y piezas...31 Requisitos de ubicación...31 Medidas del producto...32 Recinto del asador empotrado para exteriores...32 Dimensiones del corte del armario...33 Requisitos del suministro de gas...34 Requisitos para la conexión de gas...35 INSTRUCCIONES DE INSTLCIÓN...36 Desempaque el asador...36 Instalación del asador...37 Conexión del suministro de gas...37 CONVERSIONES DE GS...38 Revise y regule los quemadores...41 SÉCURITÉ DU GRIL D'EXTÉRIEUR...57 EXIGENCES D INSTLLTION...59 Outils et pièces...59 Exigences d'emplacement...59 Dimensions du produit...60 Enceinte du gril d extérieur encastré...60 Dimensions de l'ouverture à découper dans le placard...61 Spécifications de l'alimentation en gaz...62 Exigences concernant le raccordement au gaz...63 INSTRUCTIONS D INSTLLTION...64 Déballage du gril...64 Installation du gril...65 Raccordement au gaz...65 CONVERSIONS POUR CHNGEMENT DE GZ...67 Contrôle et réglage des brûleurs...70 TLE OF CONTENTS ÍNDICE TLE DES MTIÈRES OUTDOOR GRILL USE...16 Using Your Outdoor Grill...16 Using Your Rotisserie urner...18 Rotisserie Cooking Tips...18 TIPS FOR OUTDOOR GRILLING...19 Cooking Methods...19 Grilling Chart...20 OUTDOOR GRILL CRE...22 Replacing the Igniter attery...22 General Cleaning...22 TROULESHOOTING...24 SSISTNCE...24 ccessories...24 REPLCEMENT PRTS...25 WRRNTY...27 USO DEL SDOR PR EXTERIORES...43 Cómo usar el asador para exteriores...43 Uso del quemador del rostizador...45 Consejos para la cocción con el rostizador...45 CONSEJOS PR SR L IRE LIRE...46 Métodos de cocción...47 Cuadro para asar...47 CUIDDO DEL SDOR PR EXTERIORES...50 Cómo reemplazar la batería del encendedor...50 Limpieza general...50 SOLUCIÓN DE PROLEMS...52 SISTENCI...52 ccesorios...52 PIEZS DE REPUESTO...53 GRNTÍ...55 UTILISTION DU GRIL D EXTÉRIEUR...71 Utilisation du gril d extérieur...71 Utilisation du brûleur de tournebroche...72 Conseils de cuisson à l aide du tournebroche...73 CONSEILS POUR L'UTILISTION DU GRIL D'EXTÉRIEUR...74 Méthodes de cuisson...75 Tableau de cuisson au gril...75 ENTRETIEN DU GRIL D EXTÉRIEUR...78 Remplacement de la pile de l allumeur...78 Nettoyage général...78 DÉPNNGE...79 SSISTNCE...80 ccessories...80 PIÈCES DE RECHNGE...81 GRNTIE

3 OUTDOOR GRILL SFETY Your safety and the safety of others are very important. We have provided many important safety messages in this manual and on your appliance. lways read and obey all safety messages. This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. ll safety messages will follow the safety alert symbol and either the word DNGER or WRNING. These words mean: DNGER You can be killed or seriously injured if you don't immediately follow instructions. WRNING You can be killed or seriously injured if you don't follow instructions. ll safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed. DNGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. WRNING 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. n LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. State of California Proposition 65 Warnings: WRNING: This product contains a chemical known to the State of California to cause cancer. WRNING: This product contains a chemical known to the State of California to cause birth defects or other reproductive harm. In the State of Massachusetts, the following installation instructions apply: Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by the State of Massachusetts. If using a ball valve, it shall be a T-handle type. flexible gas connector, when used, must not exceed 3 feet. IMPORTNT: This grill is manufactured for outdoor use only. For grills that are to be used at elevations above 2000 ft (609.6 m) orifice conversion is required. See Gas Supply Requirements section. It is the responsibility of the installer to comply with the minimum installation clearances specified on the model/serial rating plate. The model/serial rating plate for built-in models can be found on the right-hand side of the grill. 3

4 IMPORTNT SFETY INSTRUCTIONS WRNING: To reduce the risk of fire, electrical shock, injury to persons, or damage when using the outdoor cooking gas appliance, follow basic precautions, including the following: Do not install portable or built-in outdoor cooking gas appliances in or on a recreational vehicle, portable trailer, boat or in any other moving installation. lways maintain minimum clearances from combustible construction, see Location Requirements section. The outdoor cooking gas appliance shall not be located under overhead unprotected combustible construction. This outdoor cooking gas appliance shall be used only outdoors and shall not be used in a building, garage, or any other enclosed area. Keep any electrical supply cord and fuel supply hose away from any heated surfaces. Keep outdoor cooking gas appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids. Do not obstruct the flow of combustion and ventilation air. Keep the ventilation openings of the cylinder enclosure free and clear from debris. Inspect the gas cylinder supply hose before each use of the outdoor cooking gas appliance. If the hose shows excessive abrasion or wear, or is cut, it MUST be replaced before using the outdoor cooking gas appliance. Contact your dealer and use only replacement hoses specified for use with the outdoor cooking gas appliance. Visually check the burner flames. They should be blue. Slight yellow tipping is normal for LP gas. Check and clean burner/venturi tube for insects and insect nest. clogged tube can lead to fire under the outdoor cooking gas appliance. SVE THESE INSTRUCTIONS The LP gas supply cylinder to be used must be: - constructed and marked in accordance with the Specification for LP Gas Cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CN/CS-339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods; and Commission. - provided with a listed overfilling prevention device. - provided with a cylinder connection device compatible with the connection for outdoor cooking gas appliances. lways check connections for leaks each time you connect and disconnect the LP gas supply cylinder. See Installation Instructions section. When the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder. Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance. Cylinders must be stored outdoors and out of the reach of children and must not be stored in a building, garage, or any other enclosed area. The pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. replacement pressure regulator and hose assembly specific to your model is available from your outdoor cooking gas appliance dealer. Gas cylinder must include a collar to protect the cylinder valve. For appliances designed to use a CG791 Connection: Place a dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane. If the following information is not followed exactly, a fire causing death or serious injury may occur. Do not store a spare LP gas cylinder under or near this outdoor cooking gas appliance. Never fill the cylinder beyond 80 percent full. 4

5 INSTLLTION REQUIREMENTS Tools and Parts Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here. Tools Needed Tape measure Pipe wrench Small, flat-blade screwdriver Scissors or cutting pliers (to remove tiedowns) #2 and #3 Phillips screwdriver Noncorrosive leak- Level detection solution Wrench or pliers Parts Supplied Gas pressure regulator/hose assembly set for 11" WCP LP gas. 1 - size alkaline battery 20 lb LP gas fuel tank tray 12 screws (for installing 20 lb LP gas fuel tank tray, 90 brass clamp/natural gas regulator clamp) Hardware packet 2 piece 90 brass clamp (for mounting 90 brass connector) llen wrench (for loosening control knobs) Warming rack Parts Needed 20 lb LP gas fuel tank Parts Supplied for Conversion to Natural Gas Natural gas conversion kit (which includes): Natural gas regulator (marked Natural Gas Regulator ) 10 (3.0 m) PVC flexible gas supply hose with quick connector 6 mm nut driver Natural gas regulator clamp 2.05 mm Natural gas orifice for rotisserie/infrared burner Parts Needed for Conversion to Natural Gas Gas line shutoff valve ½" male pipe thread nipple for connection to pressure regulator. LP gas-resistant pipe-joint compound CS design-certified outdoor flexible stainless steel appliance connector (4-5 ft [ m]) or rigid gas supply line as needed. Location Requirements WRNING Explosion Hazard Do not store fuel tank in a garage or indoors. Do not store grill with fuel tank in a garage or indoors. Failure to follow these instructions can result in death, explosion, or fire. WRNING Fire Hazard Do not use grill near combustible materials. Do not store combustible materials near grill. Doing so can result in death or fire. Select a location that provides minimum exposure to wind and traffic paths. The location should be away from strong draft areas. Do not obstruct flow of combustion and ventilation air. Clearance to combustible construction for outdoor grills: minimum of 24" (58.0 cm) must be maintained between the front of the grill hood, sides and back of the grill and any combustible construction. 24" (58.0 cm) minimum clearance must also be maintained below the cooking surface and any combustible construction. Rotisserie (accessory)* If you equip your grill with a rotisserie, a 6" (15.2 cm) minimum clearance is needed for the rotisserie motor. grounded, 3-prong outlet located to the left of the grill is required. *See ssistance section to order. 5

6 Product Dimensions uilt-in Outdoor Grill Enclosure WRNING 32³ ₈" (82.2 cm) 22¹ ₈" (56.2 cm) 9⁷ ₁₆" (24.0 cm) 35¹¹ ₁₆" (90.6 cm) 31¾" (80.6 cm) 25½" (64.8 cm) Fire Hazard Do not install grill on or near combustible materials without an insulated jacket. Doing so can result in death or fire. The enclosure for the built-in outdoor grill is to be a minimum of 11" (28.0 cm) high x 23" (58.4 cm) deep x 32" (81.3 cm) wide. This built-in outdoor grill is only for installation in a built-in enclosure constructed only of noncombustible materials. Noncombustible materials could be brick, firewall or steel. Do not use wood or other combustible materials for built-in enclosure. uilt-in Outdoor Grill Combustible Enclosure n insulated jacket is required if the built-in grill is to be used in a combustible enclosure application. n insulated jacket is available for purchase; please contact store associate for Part Number

7 4" (10.2 cm) Cabinet Cutout Dimensions The illustration below includes cutout dimensions and minimum spacing requirements. The illustration is for reference. The design of your cabinet layout can be personalized, but the dimensions for the cutouts and minimum spacing must be followed. Center or support surfaces must be level. The installation of this grill must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, NSI Z223.1/NPF 54, Natural Gas and Propane Installation Code, CS 149.1, or Propane Storage and Handling Code, Copies of the standards listed may be obtained from: CS International 8501 East Pleasant Valley Rd. Cleveland, Ohio NOTE: The grill drops into the opening and is supported by its side flanges. Do not use a bottom support. 8⁵ ₈" (21.9 cm) 3" (7.6 cm) 33" (83.8 cm) 6" (15.2 cm) 3³ ₈" (85.7 cm) 2" (5.1 cm) 11⁷ ₁₆" (29.0 cm) 21" (53.3 cm) 1¾" (4.4 cm) 10" (25.4 cm) 23⁵ ₈" (60.0 cm) 21" (53.3 cm) 7" (17.8 cm) 12" 30.5 cm) 5" (12.7 cm) 12" 30.5 cm) 2" (5.1 cm) 14" (35.6 cm) 24" (61.0 cm) 1" (2.5 cm) 1²⁵ ₃₂" (4.5 cm) 1" (2.5 cm) 12" (30.5 cm) 10" (25.4 cm) 5" (12.7 cm) 1½" (3.8 cm) uilt-in Outdoor Grill Enclosure Ventilation Requirements ny enclosure is to be ventilated by openings at both the top and lower levels of the enclosure. The following information is the minimum for proper ventilation of your island construction. There should be a minimum of 1⁷ ₈" (4.4 cm) of clearance from the bottom of the grease tray and the front wall of the island for proper ventilation. NOTE: There should be no solid surface underneath the firebox portion of the grill. minimum of 3" (7.6 cm) is required between the back of the grill and any noncombustible materials. minimum of 24" (61.0 cm) is required between the back of the grill and any combustible material. The island must be vented in one of the 2 following ways: 90 or a 180 ventilation in the island to ensure that air flows through the island at either 90 or 180. ny enclosure for built-in installation is to have at least one ventilation opening on an exposed exterior side located within 2½" (6.0 cm) of the top and is to be a minimum of 20 in. 2 (129.0 cm 2 ). One ventilation opening within 1½" (3.0 cm) of the bottom of the enclosure, and the bottom opening is to be a minimum of 10 in. 2 (64.5 cm 2 ). ll vent openings are to be unobstructed. Every opening is to be a minimum of ¹ ₈" (0.32 cm) wide. 7

8 To ensure that the grill operates properly, it is recommended that the island have ventilation on all 4 sides as shown in the following illustration. The ventilation holes should be as diagrammed to ensure adequate ventilation for your grill and island. Natural Gas Conversion Natural Gas Pressure Regulator Location Measurements shown are for attaching the Natural gas pressure regulator to the enclosure. 20 in. 2 (129.0 cm 2 ) min. ventilation both sides 1½" (3.0 cm) max. 5" (12.7 cm) max. 10 in. 2 (64.5 cm 2 ) min. ventilation both sides 2¹⁵ ₁₆" (7.5 cm) 2½" (6.0 cm) max. 9³ ₈" (23.8 cm) Proper ventilation is a required based on the above mentioned specifications for your grill to operate properly. LP Gas LP Gas Pressure Regulator/Hose ssembly Location Measurements shown are for attaching the LP gas pressure regulator/hose assembly to the enclosure. 18⁷ ₈" (48.0 cm) 1⁹ ₁₆" (4.0 cm) Gas Supply Requirements WRNING 1¹⁹ ₃₂" (4.0 cm) ¹³ ₁₆" (2.0 cm) 10¹ ₈" (25.7 cm) 16⁷ ₈" (42.9 cm) Explosion Hazard Use a new CS International approved outdoor gas supply line. Securely tighten all gas connections. If connected to LP, have a qualified person make sure gas pressure does not exceed 11 (28 cm) water column. Examples of a qualified person include: licensed heating personnel, authorized gas company personnel, and authorized service personnel. Failure to do so can result in death, explosion, or fire. Observe all governing codes and ordinances. IMPORTNT: This installation must conform with all local codes and ordinances. In the absence of local codes, installation must conform with merican National Standard, National Fuel Gas Code NSI Z latest edition or CN/CG latest edition. IMPORTNT: Grill must be connected to a regulated gas supply. 8

9 Refer to the model/serial rating plate for information on the type of gas that can be used. If this information does not agree with the type of gas available, check with your local gas supplier. Gas Conversion: No attempt shall be made to convert the grill from the gas specified on the model/serial rating plate for use with a different gas type without consulting the serving gas supplier. The conversion kit supplied with the grill must be used. See Gas Conversions section. Gas Pressure Regulator The gas pressure regulator supplied with this grill must be used. The inlet (supply) pressure to the regulator should be as follows for proper operation: LP Gas: Operating pressure: 11" (27.9 cm) WCP Inlet (supply) pressure: 11" to 14" (27.9 cm to 35.5 cm) WCP Natural Gas: Operating pressure: 4" (10.2 cm) WCP Inlet (supply) pressure: 7" to 14" (17.8 cm to 35.5 cm) WCP maximum. Contact local gas supplier if you are not sure about the inlet (supply) pressure. urner Requirements for High ltitude Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m). For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level. Orifice conversion is required. See ssistance section to order. Gas Supply Line Pressure Testing Testing above ½ psi (3.5 kpa) or 14" (35.5 cm) WCP (gauge): The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than ½ psig (3.5 kpa). Testing below ½ psi (3.5 kpa) or 14" (35.5 cm) WCP (gauge) or lower: The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psig (3.5 kpa). Gas Connection Requirements This grill is equipped for use with a 20 lb LP gas fuel tank (fuel tank not supplied). gas pressure regulator/hose assembly is supplied. ny brand of 20 lb LP gas fuel tank is acceptable for use with the grill provided they are compatible with the grill s retenion means (tank tray included). The grill is also design-certified by CS International for local LP gas supply or for Natural gas with appropriate conversion. 20 lb LP Gas Fuel Tank The 20 lb LP gas fuel tank must be mounted and secured. 1. Open cabinet doors. 2. Loosen the tank tray locking screw. 3. Place the 20 lb LP gas fuel tank bottom collar into the mounting hole in the tank tray. 4. Tighten the locking screw against the bottom collar of the 20 lb LP gas fuel tank to secure. LP Gas Conversion Using a Local LP Gas Supply If you want to convert to local LP gas supply, contact your local gas company for specific instructions. Natural Gas Conversion. Locking screw. Tank tray C. 20 lb LP gas fuel tank tray Conversion must be made by a qualified gas technician. The qualified Natural gas technician shall provide the Natural gas supply to the selected grill location in accordance with the National Fuel Gas Code NSI Z223.1/NFP 54 - latest edition, and local codes. For conversion to Natural gas, the Natural gas conversion kit supplied with the grill must be used. See the Gas Conversions section. IMPORTNT: The gas installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, NSI Z223.1/NFP 54 - latest edition. The supply line shall be equipped with an approved shutoff valve. This valve should be located in the same area as the grill and should be in a location that allows ease of opening and closing. Do not block access to the shutoff valve. The valve is for turning on or shutting off gas to the grill. C C. Gas supply line. Shutoff valve open position C. To grill. Gas pressure regulator/hose assembly 9

10 Unpack Grill WRNING Excessive Weight Hazard Use two or more people to move and install grill. Failure to do so can result in back or other injury. INSTLLTION INSTRUCTIONS 2. Use 4 screws to secure the tank tray. The typical location for a 20 lb LP gas fuel tank is within the enclosure where the tank ban be turned on and off easily. Unpack Grill 1. Remove all packaging materials and remove grill from the shipping base. 2. Move grill close to desired outdoor location. 3. Open the grill hood. 4. Using an utility knife to cut yellow straps and packing tape to open box from top and remove the boxes. 5. Remove the warming shelf and grill grates from inside the grill and remove the package inside the firebox. 6. Remove foam block and wrap from inside the grill.. Four ⁵ ₃₂" x 10 mm truss head screws Install Grill Place grill into outdoor enclosure, but leave enough room in the back to connect to the gas supply. LP Gas Installation 1. Check that the LP gas pressure regulator/hose assembly is positioned under the grill (as shown in the following illustration) and is not pinched or kinked. 2. Use 4 screws and the 2-piece 90 brass clamp mounting bracket provided to attach the 90 brass connector to the back of the enclosure. The brass connector is located between the flexible gas hose and the LP gas pressure/hose assembly. 7. Replace the grill grates. 8. Place warming shelf on brackets as shown.. Warming shelf brackets. Warming shelf 9. Dispose of/recycle all packaging material. Install 20 lb LP Gas Fuel Tank Tray The tank tray should be secured to a fixed location that can be easily accessed and will allow the gas pressure regulator/ hose assembly to connect to the 20 lb LP gas fuel tank without kinking or putting strain on the gas pressure regulator/ hose assembly. 1. Place the tank tray in a location that can be secured using 4 screws (supplied) through the predrilled holes.. 4 screws. 2-piece 90 brass clamp mounting bracket 10

11 NOTE: If grill is to be converted to Natural gas, follow instructions in the Gas Conversions section. 20 lb LP Gas Fuel Tank WRNING Fire Hazard Do not use grill near combustible materials. Do not store combustible materials near grill. Doing so can result in death or fire. Make Gas Connection To Connect the 20 lb LP Gas Fuel Tank: 1. Check that the 20 lb LP gas fuel tank is in the Off position. If not, turn the valve clockwise until it stops. 2. Check that the 20 lb LP gas fuel tank valve has the proper type-1 external male thread connections per NSI Z Check that the burner control knobs are in the Off position. 4. Remove any debris and inspect the valve connections, port, and gas pressure regulator/hose assembly for damage. 5. Using your hand, turn the gas pressure regulator/hose assembly clockwise to connect to the 20 lb LP gas fuel tank as shown. Hand tighten only. Use of a wrench could damage the quick coupling nut. WRNING Explosion Hazard Use a new CS International approved outdoor gas supply line. Securely tighten all gas connections. If connected to LP, have a qualified person make sure gas pressure does not exceed 11 (28 cm) water column. Examples of a qualified person include: licensed heating personnel, authorized gas company personnel, and authorized service personnel. Failure to do so can result in death, explosion, or fire. IMPORTNT: 20 lb LP gas fuel tank must be purchased separately. IMPORTNT: The gas pressure regulator/hose assembly supplied must be used. Replacement gas pressure regulator/ hose assembly specific to your model, is available from your outdoor grill dealer. 6. Open the tank valve fully by turning the valve counterclockwise. Wait a few minutes for gas to move through the gas line. 7. efore lighting the grill, test all connections by brushing on an approved noncorrosive leak-detection solution. ubbles will show a leak. 8. If a leak is found, turn the tank valve off and do not use the grill. Contact a qualified gas technician to make repairs. 9. The igniter battery is not factory installed. size alkaline battery is located in the accessory box on the grill grate. Install battery at this time following the instructions in Replacing the Igniter attery section. 10. Go to Check and djust the urners section.. Gas pressure regulator/hose assembly. 20 lb LP gas fuel tank To Install the 20 lb LP Gas Fuel Tank: 1. Install the 20 lb LP gas fuel tank into the compartment below the grill. 2. Tighten the locking screw against the bottom collar of the 20 lb LP gas fuel tank to secure. 11

12 Gas Connection to Natural Gas GS CONVERSIONS 5. Use an adjustable wrench to remove the LP gas pressure regulator/hose assembly from the 90 brass adapter. WRNING Explosion Hazard Use a new CS International approved outdoor gas supply line. Securely tighten all gas connections. Failure to do so can result in death, explosion, or fire. C This installation must conform with local codes and ordinances. In the absence of local codes, installations must conform with either the National Fuel Gas Code NSI Z latest edition, or CN/CG Natural Gas and Propane installation code. Copies of the standards listed above may be obtained from: CS International 8501 East Pleasant Valley Rd. Cleveland, Ohio National Fire Protection ssociation One atterymarch Park Quincy, Massachusetts IMPORTNT: The Natural gas Conversion Kit supplied with this grill must be used. 1. Turn off all burner control valves. 2. Turn off the main gas supply valve. 3. Disconnect 20 lb LP gas fuel tank (if present) and remove the 20 lb LP gas fuel tank from the grill cabinet. 4. Use a Phillips screwdriver to remove the 2-piece 90 brass clamp mounting bracket from the cabinet wall.. Flexible gas hose from grill. 90 brass adapter C. LP gas pressure regulator/hose assembly 6. Install the Natural gas pressure regulator onto the flexible gas hose from the grill. 7. Check that the Natural gas pressure regulator is positioned under the grill (as shown in the following illustration) and is not pinched or kinked. Use 4 screws to attach the Natural gas pressure regulator to the back of the enclosure.. 4 screws. 2-piece 90 brass clamp mounting bracket. Natural gas pressure regulator. Four ⁵ ₃₂" x 10 mm truss head screws 1. Make gas connections. combination of pipe fittings must be used to connect the grill to the existing gas line. The 10 ft (3.0 m) PVC flexible gas supply hose designcertified by CS must be used. Pipe-joint compounds suitable for use with Natural gas must be used. Do not use Teflon tape. 2. Connect the brass connector on one end of the 10 ft (3.0 m) PVC flexible gas supply hose (supplied) to the Natural gas pressure regulator (). TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company. 12

13 3. Connect the quick connector on the other end of the 10 ft (3.0 m) PVC flexible gas supply hose to the rigid Natural gas supply pipe (). 3. Use a 6 mm socket and wrench or 6 mm nut driver to remove the brass orifice from the end of gas valve. The main burner orifice is located behind the LP orifice, so no additional orifice needs to be installed.. rass connector. Quick connector Change Grill Main urner Valve Orifices 1. Remove the grates and flame tamers. 2. Remove the 2 screws that hold the burner in place. Set the screws aside. Remove the burner from the grill by lifting the burner out. 4. Reinsert the burner and reattach using the 2 screws previously removed. Repeat the procedure for each main burner. 5. Position the igniters so they are ¼" (6.0 mm) away from each burner. Change the Rotisserie/Infrared urner Orifice 1. Using a Phillips screwdriver, unscrew the 2 screws and remove the rotisserie/infrared burner wind baffle.. Main burner orifice. 2 screws. Wind baffle 13

14 2. Remove the access cover at the back of the grill by removing the 4 screws at the back of firebox (2 on each side of the rotisserie infrared burner). 5. Take out the orifice support, and then use a 6 mm socket and wrench or 6 mm nut driver to remove the LP orifice at the end of the supply pipe. Replace with Natural gas orifice.. ccess cover 3. Using a Phillips screwdriver, remove the 2 screws holding the spider guard to the burner. 6. Reinstall the spider guard, access cover, and wind baffle. 7. Open the manual shutoff valve in the gas supply line. The valve is open when the handle is parallel to the gas pipe.. Orifice support. Orifice. Closed valve. Open valve. 2 screws 4. Use 24 mm wrench to remove the orifice nut. 8. Test all connections by brushing on an approved noncorrosive leak-detection solution. ubbles will show a leak. Correct any leak found. 9. The igniter battery is not factory installed. size alkaline battery is located in the accessory box on the grill grate. Install battery at this time following the instructions in Replacing the Igniter attery section. 10. Go to Check and djust the urners section. Record Conversion The model/serial number plate is located on the right-hand side of the grill. With a permanent marker, check the box next to Natural gas and mark through LP. In the last page of the Use and Care Guide, write Converted to Natural Gas. lso record the conversion date and the technician/company that performed the conversion. NOTE: Place the LP gas parts in plastic parts bag for future use and keep with package containing the literature.. Orifice nut 14

15 The burners are tested and factory-set for most efficient operation. However, variations in gas supply and other conditions may make minor adjustments to air shutter or low flame setting necessary. It is recommended that a qualified person make burner adjustments. NOTE: The rotisserie burner cannot be adjusted. Checking and adjusting the grill burner flames requires removing the grates and flame tamers. Check and djust the urners 6. If flame is yellow (not enough air), turn air shutter adjustment screw counterclockwise. If flame is noisy or lifts away from burner (too much air), turn air shutter adjustment screw clockwise. urner Flame Characteristics The flames of the grill burners and side burners (on some models) should be blue and stable with no excessive noise or lifting (LP gas flames will have a slightly yellow tip). yellow flame indicates not enough air. If flame is noisy or lifts away from the burner, there is too much air. Some yellow tips on flames when the burner is set to HI setting are acceptable as long as no carbon or soot deposits appear. Check that burners are not blocked by dirt, debris, insect nests, etc. and clean as necessary. If they are clean, adjust air shutters as needed. IMPORTNT: efore adjusting air shutters, let burners cool completely. To djust: 1. Light grill using information in the Outdoor Grill Use section. 2. Observe flame to determine which burners need adjustment and how the flame is acting. 3. Turn off the valve and wait until grill and burners cool completely. 4. Remove grill grates and flame tamers. 5. Remove the 2 screws that hold the burner in place. Remove gas burner from the grill. djustment should be made clockwise or counterclockwise from ¹ ₈" (3.2 mm) to ¹ ₄" (6.4 mm). 7. Replace gas burner, flame tamers and grates. 8. Light grill using information in the Outdoor Grill Use section. See urner Flame Characteristics. Low Flame djustment. ir shutter adjustment screw If flame goes out on the LO setting, the low flame setting must be adjusted. 1. Turn off the valve and wait until grill and burners are cool. 2. Remove grill grates and flame tamers. 3. Light grill using information in the Outdoor Grill Use section. 4. Turn burner to its lowest setting and remove knob. 5. Hold valve stem with pliers and insert a small flat-blade screwdriver into the shaft. 6. Watch the flame and slowly turn the screwdriver counterclockwise. 7. djust flame to minimum stable flame. C. Screw. Valve stem. Small flat-blade screwdriver C. Pliers 8. Replace the control knob and turn off the burner. 9. Repeat steps 3 through 8 for each burner if needed. 10. Replace the flame tamers and grates after the burners have cooled. 15

16 OUTDOOR GRILL USE This manual covers several different models. The grill you have purchased may have some or all of the features listed. The locations and appearances of the features shown here may not match those of your model. Control Panel OFF OFF OFF OFF OFF / HI / HI / HI / HI / HI IGNITE IGNITE IGNITE IGNITE / HI IGNITE IGNITE LO LO LO LO LO C D E F. Left grill burner control knob. Left center grill burner control knob C. Center grill burner control knob D. Right center grill burner control knob E. Rotisserie burner control knob F. Right grill burner control knob Using Your Outdoor Grill WRNING WRNING Food Poisoning Hazard Do not let food sit for more than one hour before or after cooking. Doing so can result in food poisoning or sickness. Explosion Hazard Do not store fuel tank in a garage or indoors. Do not store grill with fuel tank in a garage or indoors. Failure to follow these instructions can result in death, explosion, or fire. WRNING Inspect the LP Gas Fuel Tank Supply Hose Inspect the gas pressure regulator/hose assembly before each use. 1. Inspect the gas pressure regulator/hose assembly for cuts, abrasions, or excessive wear. 2. If necessary, replace the gas pressure regulator/hose assembly before using the grill. Contact the dealer and use only replacement hoses specified for use with the grill. Fire Hazard Do not use grill near combustible materials. Do not store combustible materials near grill. Doing so can result in death or fire.. Gas pressure regulator/hose assembly 16

17 Prepare the Gas Supply 1. Open the hood completely. Do not light burners with the hood closed. 2. Make sure control knobs are turned to OFF. The drip tray must be in place and pushed all the way to the back. Manually Lighting the Main Grill 1. Do not lean over the grill. 2. Remove the manual lighting extension (see following illustration) and attach a match to the split ring.. Drip tray 3. Strike the match to light it. 4. Guide the lit match under the grill grate. Turn the Gas Supply On 1. For outdoor grills using a 20 lb LP gas fuel tank: Slowly open the tank valve. NOTE: If flow limiting device activates, your grill may not light. If your grill does light, the flames will be low and will not heat properly. Turn tank valve and all control knobs off and wait 30 seconds. fter shutting off the tank, very slowly open tank valve and wait 5 seconds before lighting. 2. For outdoor grills using gas supply source other than 20 lb LP gas fuel tank: Open the manual shutoff valve in the gas supply line. The valve is open when the handle is parallel to the gas pipe. 5. Push in and turn the burner knob to IGNITE/HI for the burner closest to the lit match. The burner will light immediately. When burner is lit, turn knob to desired setting.. Closed valve. Open valve Lighting the Main Grill IMPORTNT: If burner does not light immediately, turn the burner knob to OFF and wait 5 minutes before relighting. 1. Do not lean over the grill. 2. Select the burner you want to light. Push in and turn the grill burner control knob to IGNITE/HI, while continuing to hold it in. 6. Repeat steps 2 through 5 for each main burner. 7. Remove match and replace manual lighting extension on the right side panel. IMPORTNT: If burner does not light immediately, turn the burner knob to OFF and wait 5 minutes before relighting. If any burners do not light after attempting to light them manually, contact the Customer Service Center. See the ssistance section. 3. You will hear the snapping sound of the spark. When burner is lit, release the knob. Turn knob to desired setting. 4. Repeat for each of the other burners as needed. 17

18 Using Your Rotisserie urner Rotisserie kit can be purchased as an accessory for the grill. See ccessories in the ssistance section. To avoid damage to the warming rack, remove from grill when using the rotisserie burner. Do not use the main burners when the rotisserie burner is in use. 5. Push in and turn the control knob to IGNITE/ON. Hold this knob in for 10 seconds after the burner is lit. You will hear the snapping sound of the spark until after the knob is released. r /ON Rea urner OFF Lighting the Rotisserie urner 1. Do not lean over the grill. 2. Push in and turn the control knob to IGNITE/ON. You will hear the snapping sound of the spark. r /ON Rea urner OFF LO IMPORTNT: If the rotisserie burner does not light immediately, turn the rotisserie burner control knob to OFF and wait 5 minutes before relighting. 6. Remove the match and replace the manual lighting extension inside the cabinet door. Rotisserie Cooking Tips 3. When the rotisserie burner lights, continue to hold the knob in for another 10 seconds, then release the knob and burner will stay lit. You will hear the snapping sound of the spark until the knob is released. IMPORTNT: If the rotisserie burner does not light immediately, turn the burner knob to OFF and wait 5 minutes before relighting. Manually Lighting the Rotisserie urner 1. Do not lean over the grill. 2. Remove the manual lighting extension (see following illustration) and attach a match to the split ring. LO 3. Strike the match to light it. 4. Gently hold the lit match close to the rotisserie burner.. Lighting extension. Rotisserie burner WRNING Food Poisoning Hazard Do not let food sit for more than one hour before or after cooking. Doing so can result in food poisoning or sickness. Rotisserie cooking rotates food in front of the rotisserie burner, creating an intense heat for searing the outside and sealing in natural juices. The rotisserie burner reaches cooking temperatures in about 1 minute. It is not necessary to preheat when using the rotisserie. Select tender meat and poultry. llow at least 1" (2.5 cm) space between rotisserie burner and the food. To make cleanup easier, place a pan under the food to catch drippings. dd barbecue sauce or glaze only during the last 10 minutes of cooking to keep sauce from burning. Trussing Poultry for the Rotisserie 1. Load the spit rod by sliding one of the forks on the rod, with the prongs facing inward. Tighten the screw to keep it from slipping. 2. Push the rod through the center of the bird. 3. Cut 24" (61.0 cm) of butcher s string and center it under the bird, breast side up. 4. Wrap each end of the string around the wings; catch each wing tip. ring the string tightly together at the top of the breast and knot. It is not necessary to cut off the extra string. 5. Cut another 20" (50.8 cm) of string and lay it under the back of the bird. Wrap it around the tail then around the spit rod, cinching tightly. 6. Cross the legs on top of spit rod; tie string around the crossed legs. 7. Connect the twine holding the legs, to the string holding the wings, and knot. Cut off any bits of hanging string. 8. Slide on the second fork pushing the tines into the drumsticks. 18

19 9. Center the food and forks on the rod and tighten the thumbscrews. The bird should be firmly in place on the rotisserie spit rod. ROTISSERIE CHRT Use a portable meat thermometer to check internal doneness of the food. Turn off rotisserie burner when meat thermometer reads 5 F/3 C lower than desired internal temperature. Continue rotating, hood closed, for 10 minutes before carving. Timing is affected by weather conditions such as wind and outside temperature. Food Weight Internal Doneness or Temperature ( F/ C) eef Roasts Rib Eye Sirloin Tip Rib, boneless Poultry Chicken Turkey, whole Lamb oneless leg Pork Loin roast, boneless 4-6 lbs kg 3-6 lbs kg 7-10 lbs kg 4-7 lbs kg 4-6 lbs kg Medium-rare (145 F/ 63 C) Medium (160 F/71 C) reast (170 F/ 77 C) Thigh (180 F/82 C) reast (170 F/77 C) Thigh (180 F/82 C) Medium (160 F/71 C) Medium (160 F/71 C) pproximate Grilling Time (min/lb) TIPS FOR OUTDOOR GRILLING WRNING Food Poisoning Hazard Do not let food sit for more than one hour before or after cooking. Doing so can result in food poisoning or sickness. Shorten the preheat time when grilling high-fat cuts of meat or poultry, such as chicken thighs. This will help reduce flare-ups. Lightly oil the grill grates or the food when cooking low-fat cuts of meat, fish or poultry, such as lean hamburger patties, shrimp or skinless chicken breasts. Using too much oil can cause gray ash to deposit on food. Trim excess fat from meats prior to cooking to reduce flare-ups. Make vertical cuts at 2" (5.0 cm) intervals around the fat edge of meat to avoid curling. dd seasoning or salt only after the cooking is finished. During Grilling Turn foods only once. Juices are lost when meat is turned several times. Turn meat just when juices begin to appear on the surface. void puncturing or cutting the meats to test doneness. This allows juices to escape. It may be necessary to lower the heat setting for foods that cook a long time or are marinated or basted in a sugary sauce. If using a high flame, add barbecue sauce only during the last 10 minutes of cooking to avoid burning the sauce. The degree of doneness is influenced by the type of meat, cut of meat (size, shape and thickness), heat setting selected, and length of time on the grill. Cooking time will be longer with an open grill cover. Cooking Methods Direct Heat Cooking by direct heat means the food is placed on grill grates directly above lighted burners. Hood position can be up or down. If hood is in the up position, total cooking times may be longer. Direct heat sears the food. Searing is a process that seals natural juices in food by cooking with intense heat for a short period of time. While juices stay inside, the outside is browned with a flavorful grilled coating. Indirect Heat For best results, do not select the indirect heat cooking method when it is windy. Cooking by indirect heat means the food is placed on the grill grate above an unheated burner, allowing heat from lighted burner(s) on either side to cook the food. If possible, turn on 2 burners. Cook with the hood down. This will shorten the cooking time. efore Grilling Thaw food items before grilling. Preheat grill on high (use all grill burners) 10 minutes. The hood must be closed during preheating. Preheating provides the high heat needed to brown and seal the juices. 19

20 Knobs have High, Medium and Low settings for flame adjustment. Heat settings indicated are approximate. Grilling times are affected by weather conditions. Grilling Chart When 2 temperatures are listed, for example: Medium to Medium-Low, start with the first and adjust based on cooking progress. Cooking times may vary from chart times depending on the type of fuel, Natural or LP gas. FOOD COOKING METHOD/ URNER SETTING INTERNL TEMP. TIME (total minutes) SPECIL INSTRUCTIONS eef Hamburgers ½" (1.3 cm) to ¾" (1.9 cm) thick Roasts Rib Eye, Sirloin Steaks, 1" (2.5 cm) Porterhouse, Rib, T-bone, Top Loin, Sirloin Steaks, 1½" (3.8 cm) Porterhouse, Rib, T-bone, Top Loin, Sirloin Top Round or Shoulder/ Chuck (London roil) 1½" (3.8 cm) thick Flank, ½" (1.3 cm) thick Medium IN Medium/OFF/Medium Medium Medium Medium Medium Medium (160 F/71 C) Med-Rare (145 F/63 C) to Medium (160 F/71 C) Med-Rare (145 F/63 C) to Medium (160 F/71 C) Med-Rare (145 F/63 C) to Medium (160 F/71 C) Med-Rare (145 F/63 C) to Medium (160 F/71 C) Med-Rare (145 F/63 C) per lb (15-18 per kg) Grill, turning once. Tent with foil first minutes of cooking time. Rotate steaks ¼ turn to create criss-cross grill marks. Pork Chops, 1" (2.5 cm) 1½" (3.8 cm) thick Ribs 2½-4 lbs ( kg) Roast, boneless tenderloin, 1 lb (0.37 kg) Ham half, 8-10 lbs (3-3.7 kg) Medium to Med-Low IN Med/OFF/Med Medium IN Med/OFF/Med Medium (160 F/71 C) Medium (160 F/71 C) Medium (160 F/71 C) Reheat (140 F/60 C) ½ hours Grill, turning occasionally. During last few minutes brush with barbecue sauce if desired. When done, wrap in foil. Turn during cooking to brown on all sides. Wrap entire ham in foil and put on grill without pan or drip pan. Ham steak precooked, ½" (1.3 cm) thick Hot Dogs Preheat Medium Grill Medium Medium Reheat (145 F/63 C) Reheat (145 F/63 C) Slit skin if desired. Chicken reast, boneless Pieces, 2-3 lbs ( kg) Medium Med-Low to Medium 170 F/77 C reast 170 F/77 C Thigh 180 F/82 C For even cooking, pound breast to ¾" (2.0 cm) thick. Start bone side down. Lamb Chops and Steaks, Loin, Rib, Sirloin, 1" (2.5 cm) thick 1½" (3.8 cm) thick Medium Medium Med-rare (145 F/63 C) to Medium (160 F/71 C) Med-rare (145 F/63 C) to Medium (160 F/71 C)

21 FOOD COOKING METHOD/ URNER SETTING INTERNL TEMP. TIME (total minutes) SPECIL INSTRUCTIONS Fish and Seafood Fillets, Steaks, Chunks Halibut, Salmon, Swordfish, 8 oz (0.25 kg) Whole, Catfish, Rainbow Trout, 8-11 oz ( kg) Shellfish, Scallops, Shrimp Medium High Medium 4-6 per ½" (1.3 cm) thickness of fish 5-7 per side 4-8 Grill, turning once. rush grill with oil to keep fish from sticking. Remove when inside is opaque and flaky with skin easily removed. Turkey Whole breast (bone-in) IN HI/OFF/HI 170 F/77 C per lb (7-8 per kg) Tent with foil until last 30 minutes of cooking time. Half breast (bone-in) Whole, 7-12 lbs ( kg) IN Medium/OFF/Medium IN HI/OFF/HI 170 F/77 C reast 170 F/77 C Thigh 180 F/82 C per lb (11-14 per kg) per lb (5-7 per kg) Start skin side down. Less than 11 lbs (5.0 kg) Fresh Vegetables Corn on the cob Eggplant Onion, ½" (1.3 cm) thick Potatoes, Sweet, whole aking, whole Peppers, Roasted Squash, Summer, Zucchini Garlic Roasted Medium Medium Medium Medium High High Medium Medium Soak in cold water 20 minutes. Do not husk. Shake off excess water. Wash and cut into ½" (1.3 cm) slices or lengthwise. rush with olive oil. Grill, turning once. rush with olive oil. Put a skewer through several slices to hold together. Individually wrap in heavy-duty foil. Grill, rotating occasionally. Wash and place on grill whole. Char skin all around. Cool in a paper bag or plastic wrap to loosen blackened skin. Peel and remove seeds. Wash and cut into ½" (1.3 cm) slices or lengthwise. rush with olive oil. Cut off top, drizzle with olive oil and wrap in double layer of foil. 21

22 OUTDOOR GRILL CRE Replacing the Igniter attery If igniters stop sparking, the battery should be replaced. 1. Unscrew igniter button cap counterclockwise to remove. 2. Remove battery from the battery compartment. 3. Replace with a new alkaline size battery. Install battery with negative end in first. 4. Screw igniter button cap clockwise into place. General Cleaning IMPORTNT: efore cleaning, make sure all controls are off and the grill is cool. lways follow label instructions on cleaning products. For routine cleaning, wash with soap and water using a soft cloth or sponge. Rinse with clean water and dry at once with a soft, lint-free cloth to avoid spots and streaks. Do not use steel wool to clean the grill, as it will scratch the surface. To avoid weather damage to finish, use vinyl grill cover. See ssistance section to order. STINLESS STEEL. Igniter push button. size battery IMPORTNT: To avoid damage to stainless steel surfaces, do not use soap-filled scouring pads, abrasive cleaners, cooktop polishing creme, steel wool, gritty wash cloths or paper towels. Cleaners should not contain chlorine. Damage may occur. Food spills should be cleaned as soon as entire grill is cool. Spills may cause permanent discoloration. Cleaning Method: Rub in direction of grain to avoid scratching or damaging the surface. Stainless steel cleaner Liquid detergent or all-purpose cleaner: Rinse with clean water and dry with soft, lint-free cloth. Vinegar to remove hard water spots. Glass cleaner to remove fingerprints. GRILL GRTES IMPORTNT: To avoid damage to grill grates, do not use a steel or fiber scraper. Immediately after you are finished cooking, loosen food soil with a brass bristle brush. Turn all burners to HI for minutes with the hood closed to burn off food soil. Turn off all burners, raise the hood and let grates cool. Use the brass bristle brush to remove ash from the grill grates. When completely cool, grill racks can be removed for thorough cleaning. Clean them with a mild detergent and warm water. For baked-on soil, prepare a solution of 1 cup (250 ml) ammonia to 1 gal. (3.75 L) water. Soak grates for 20 minutes, then rinse with water and dry completely. WRMING SHELF Cleaning Method: Liquid detergent or an all-purpose cleaner. Rinse with clean water and dry with soft, lint-free cloth. For tough spots or baked-on grease, use a commercial degreaser designed for stainless steel. IMPORTNT: Make sure gas supply is off and all control knobs are in the Off position. EXTERIOR The quality of this material resists most stains and pitting, providing that the surface is kept clean, polished and covered. pply stainless steel polish to all non-cooking areas before first use. Reapply after each cleaning to avoid permanent damage to surface. Cleaning should always be followed by rinsing with clean warm water. Wipe the surface completely dry with a soft cloth. For tough spots or baked-on grease, use a commercial degreaser designed for stainless steel. INTERIOR Discoloration of stainless steel on these parts is to be expected, due to intense heat from the burners. lways rub in the direction of the grain. Cleaning should always be followed by rinsing with clean, warm water. Cleaning Method: Liquid detergent or all-purpose cleaner. Rinse with clean water and dry completely with a soft, lintfree cloth. heavy-duty scrub sponge can be used with mild cleaning products. For small, difficult-to-clean areas, use a commercial degreaser designed for stainless steel. 22

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