Build your Smart Factory

Transcription

1 Emmanuel Le Gouguec - CEO Build your Smart Factory

2 Our Beliefs Industry has a bright future in Europe Industry must be fun and motivating Perfect Industry brings a range of solutions to help industrial companies reach their competitiveness target. 2

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4 Our Vision Humans Motivation Learning Process Methodologies TOC Lean 6 Sigmas Design To XXX Agile - CCPM Digital Data Science Virtual Reality 4

5 Our Team Game Designers & Graphic Designers Consultants Researchers & Developers 5

6 Case Study : Sainte Lizaigne Factory, France Multi activity production facility 100 employees 30 m turn-over Small and Medium Enterprises 6

7 Perfect Improve: how to increase the capacity of your production line? 1 Real Time Feedback loop Visualize Visualize Reality 3D modeling Real Time information Ergonomic and gamified interface Multi Support 7

8 Perfect Improve: how to increase the capacity of your production line? 1 Real Time Feedback loop React 1 Visualize React Detect performance losses Predict future trends 8

9 Perfect Improve: how to increase the capacity of your production line? Collect & Analyze 2 Continous improvement loop React 1 Visualize Collect and Analyze Data Infrastructure (measurement and storage) Machine Learning Algorithms 9

10 Une nouvelle approche des analyses de données Micro-arrêt Sous-cadence Pause Pannes Pause 10

11 Analyse des données collectées Amélioration de ligne moyen long terme Fermeture programmée pour opérations non productives Organisation, SMED, TPM, Ordonnancement, Disponibilité Opérationnelle Organisation Aléas Pauses Débuts et fins de postes Pannes machine Pauses tournantes, buffer, Organisation, TPM, 5S, maintenance, investissement,. Manque matière ou opérateur Organisation,. TRS Performance Sous-cadence Micro-arrêts 5S, Outils qualité, 5P, AMDEC, MSP, plan d expérience, big data, motivation, Défaut Fuyard Qualité Défaut Corps Non Conforme Défaut Raccord Défaut Technique Cartes de contrôle, AMDEC, Outils qualité, Design Produit, Diagramme Ishikawa, D I A G N O S T I C A U T O M A T I S É S O L U T I O N S 11

12 Analyse des données collectées Quantité de données en cours d analyse Données analysées : ~ points (4,5 mois de données de 01/08 à 15/12) Variables Compteurs de pièces bonnes Compteur de pièces mauvaises (4 types de défaut : corps non conforme, fuyard, raccord, technique) Variables d état de l automate: xmarche : la ligne est sous tension xdefaut : la ligne est en défaut (production stoppée) Échantillonnage Remontée des valeurs à chaque tranche de 5 min + Remontée des valeurs à chaque changement d état des variables d état de la ligne 12

13 Perfect Improve: how to increase the capacity of your production line? Collect & Analyze 2 Continous improvement loop React 1 Visualize Propose Propose ToC / Lean / 6 Sigma Tools Community Support 13

14 Perfect Improve: how to increase the capacity of your production line? Collect & Analyze 2 Continous improvement loop React 1 Visualize Propose Transform E-learning / Serious Games Consulting Transform 14

15 Perfect Improve: how to increase the capacity of your production line? Collect & Analyze 1 Real Time Feedback loop React 1 Visualize Propose 2 2 Continous improvement loop Transform 2 weeks integration, from 3D modelling to data infrastructure 14% production cost reduction on the line 16

16 Operations Technology vs. Information Technology ( ) Copyright 2016, Oracle and/or its affiliates. All rights reserved.

17 Proposed Solution Bird View Devices Business Applications SW Gateway Oracle IoT Client Libraries Manufacturing, Supply Chain, Asset Mgmt IoT Cloud Service Collect / Analyze / Lean / Integrate QA & Performance Customer Relationship Mgmt, Sales, Service PLC (Siemens, Schneider, ModBus, GE, etc.) Integration Cloud Service Collect / Analyze / Lean / Integrate Copyright 2016, Oracle and/or its affiliates. All rights reserved. Confidential Oracle Internal/Restricted/Highly Restricted 18

18 Smart Ecosystem Coach / Start up support Financial support Industrial R&D PhD Data Science Regional support Cognitive Science Serious Games Performance / Consultant Design Management 19

19 Smart solutions for smart customers Expertise Projects Products 20

20 THANKS FOR YOUR ATTENTION Le Lab 0 1, avenue du Champs de Mars , Orléans elegouguec@perfectindustry.eu