Installation Instructions FLEX Integra 4 Relay Output Module (Cat. No. 1793-OW4 and -OW4S) 41355 Module Installation 7KLVPRGXOHPRXQWVRQD',1UDLO,WFRQQHFWVWRDQDGDSWHURUDQRWKHU )/(;,2RU,QWHJUDPRGXOH1RWH,IXVLQJWKLVPRGXOHZLWK)/(;,2 PRGXOHVGRQRWPRXQWEHWZHHQ)/(;,2PRGXOHV0RXQW,QWHJUD PRGXOHVWRWKHULJKWRIWKH)/(;,2PRGXOHV7RPRXQWWKLVPRGXOH 5HPRYHWKHFRYHUSOXJLIXVHGLQWKHPDOHFRQQHFWRURIWKHXQLWWR ZKLFK\RXDUHFRQQHFWLQJWKLVPRGXOH 3RVLWLRQWKHPRGXOHRQWKH[PP',1UDLO$$%SWQR '5 5RWDWHWKHPRGXOHRQWRWKH',1UDLOZLWKWKHWRSRIWKHUDLOKRRNHG XQGHUWKHOLSRQWKHUHDURIWKHPRGXOH 30720-M FLEX Integra and FLEX I/O are trademarks of Rockwell utomation
2 FLEX Integra 4 Relay Output Module 3UHVVGRZQWRORFNWKHPRGXOHRQWKH',1UDLO 41377,IWKHPRGXOHGRHVQRWORFNLQSODFHXVHDVFUHZGULYHURIVLPLODU GHYLFHWRPRYHWKHORFNLQJWDEGRZQSUHVVWKHPRGXOHIOXVKZLWKWKH ',1UDLODQGUHOHDVHWKHORFNLQJWDEWRORFNWKHPRGXOHLQSODFH )LUPO\SXVKWKHPRGXOHLQWRWKHDGMDFHQWPRGXOHWHUPLQDOEDVHXQWLO WKHXQLWVORFNWRJHWKHU 41371 5HSHDWWKHDERYHVWHSVWRLQVWDOOWKHQH[WPRGXOH 7RUHPRYHDQ,QWHJUDPRGXOH\RXPXVWZRUNIURPWKHULJKWVLGHDQG UHPRYHRQHPRGXOHDWDWLPH7RGLVHQJDJHDPRGXOHIURPLWV QHLJKERUSODFHDFRPPRQIODWEODGHGVFUHZGULYHUEHWZHHQWKH PRGXOHVDQGWXUQWXUQWRVHSDUDWHWKHPRGXOHV 41370 41373 7KHQVOLGHWKHPRGXOHDZD\IURPLWVOHIWQHLJKERUDQGUHOHDVHWKH ORFNLQJOHYHUWRUHPRYHWKHPRGXOHIURPWKH',1UDLO
FLEX Integra 4 Relay Output Module 3 $77(17,21 'RQRWUHPRYHWKLVPRGXOHXQGHU SRZHU5HPRYLQJWKLVPRGXOHXQGHUSRZHUZLOOEUHDNWKH HOHFWULFDOEDFNSODQHIOH[EXVFRQQHFWLRQV7KLVFDQFDXVH SHUVRQDOLQMXU\RUSURSHUW\GDPDJHE\ VHQGLQJDQHUURQHRXVVLJQDOWR\RXUV\VWHPVILHOG GHYLFHVFDXVLQJXQLQWHQGHGPDFKLQHPRWLRQ FDXVLQJDQH[SORVLRQLQDKD]DUGRXVHQYLURQPHQW EUHDNLQJFRPPXQLFDWLRQWRPRGXOHVEH\RQGWKLV PRGXOH European Union Directive Compliance,IWKLVSURGXFWKDVWKH&(PDUNLWLVDSSURYHGIRULQVWDOODWLRQZLWKLQWKH (XURSHDQ8QLRQDQG(($UHJLRQV,WKDVEHHQGHVLJQHGDQGWHVWHGWRPHHW WKHIROORZLQJGLUHFWLYHV EMC Directive 7KLVSURGXFWLVWHVWHGWRPHHW&RXQFLO'LUHFWLYH((& (OHFWURPDJQHWLF&RPSDWLELOLW\(0&DQGWKHIROORZLQJVWDQGDUGVLQ ZKROHRULQSDUWGRFXPHQWHGLQDWHFKQLFDOFRQVWUXFWLRQILOH (1(0&*HQHULF(PLVVLRQ6WDQGDUG3DUW,QGXVWULDO (QYLURQPHQW (1(0&*HQHULF,PPXQLW\6WDQGDUG3DUW,QGXVWULDO (QYLURQPHQW 7KLVSURGXFWLVLQWHQGHGIRUXVHLQDQLQGXVWULDOHQYLURQPHQW Low Voltage Directive 7KLVSURGXFWLVWHVWHGWRPHHW&RXQFLO'LUHFWLYH((&/RZ9ROWDJH E\DSSO\LQJWKHVDIHW\UHTXLUHPHQWVRI(13URJUDPPDEOH &RQWUROOHUV3DUW(TXLSPHQW5HTXLUHPHQWVDQG7HVWV )RUVSHFLILFLQIRUPDWLRQUHTXLUHGE\(1VHHWKHDSSURSULDWH VHFWLRQVLQWKLVSXEOLFDWLRQDVZHOODVWKHIROORZLQJ$OOHQ%UDGOH\ SXEOLFDWLRQV,QGXVWULDO$XWRPDWLRQ:LULQJDQG*URXQGLQJ*XLGHOLQHV)RU1RLVH,PPXQLW\SXEOLFDWLRQ $XWRPDWLRQ6\VWHPV&DWDORJSXEOLFDWLRQ% 7KLVHTXLSPHQWLVFODVVLILHGDVRSHQHTXLSPHQWDQGPXVWEHPRXQWHGLQDQ HQFORVXUHGXULQJRSHUDWLRQWRSURYLGHVDIHW\SURWHFWLRQ
4 FLEX Integra 4 Relay Output Module $77(17,21 'RQRWDWWHPSWWRLQFUHDVHORDGRUZDWWDJH FDSDELOLW\EH\RQGWKHPD[LPXPUDWLQJE\FRQQHFWLQJRU PRUHRXWSXWVLQSDUDOOHO7KHVOLJKWHVWYDULDWLRQLQUHOD\ VZLWFKLQJWLPHPD\FDXVHRQHUHOD\WRPRPHQWDULO\VZLWFK WKHWRWDOORDGFXUUHQW Simplified Schematic of the Relay Module 24V dc 48V dc 120V ac 24V dc 240V ac Representative examples of relay loads dc Return Relay Load Contact Wiring 41366 /RDGSRZHUFDQEHREWDLQHGIURPDYDULHW\RIVRXUFHVDQGFDQUDQJHIURP 9GFWR9DF0DNHFHUWDLQWKDWRQO\9GFLVDSSOLHGWRWKH PRGXOHSRZHUWHUPLQDOV $77(17,21 $SSO\RQO\9GFSRZHUWRWKHSRZHU WHUPLQDOVRQWKHPRGXOH0DNHFHUWDLQWKDWDOOUHOD\ZLULQJLV SURSHUO\FRQQHFWHGEHIRUHDSSO\LQJDQ\SRZHUWRWKHPRGXOH $77(17,21 7RWDOFXUUHQWGUDZWKURXJKWKHPRGXOHLV OLPLWHGWR$6HSDUDWHSRZHUFRQQHFWLRQVPD\EH QHFHVVDU\
Wiring FLEX Integra 4 Relay Output Module 5 7KLVPRGXOHLVDYDLODEOHZLWKVW\OHVRIFRQQHFWRUV2: VFUHZFDJHDQG2:6VSULQJFODPS5HIHUWRWKHZLULQJILJXUH EHORZ 1793-OW4 1793-OW4S Ch 0 Ch 1Ch 2 Ch 3 C V O0 O1 O2 O3 V C 0 1 2 3 4 5 6 7 B 8 9 10 11 12 13 14 15 41440 V V C0 C1 C2 C3 V V C V V C O0 O1 O2 O3 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 C0 C1 C2 C3 V V Ch 0 Ch 1 Ch 2 Where: C = common, C n = relay contact, V = = voltage, O n = relay contact Ch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
6 FLEX Integra 4 Relay Output Module Channel Output 0 2 10 1 3 11 2 4 12 3 5 13 +24V dc Terminals 1, 6, 8, 9, 14 and 15 are internally connected together in the module 24V dc common Terminals 0 and 7 are internally connected together in the module. Indicators RELY OUTPUT 1793-OW4 B 41474 $ 6WDWXVLQGLFDWRUVVKRZVVWDWXVRILQGLYLGXDOLQSXWV %,QVHUWDEOHODEHOIRUZULWLQJLQGLYLGXDOLQSXWGHVLJQDWLRQV Memory Mappin Bit/ Word 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 Read Reserved Write Reserved O3 O2 O1 O0 Where: IO= Relay output When bit = 0, output is off; when bit = 1, output is on
FLEX Integra 4 Relay Output Module 7 CUL Hazardous Location pproval CUL certifies products for general use as well as for use in hazardous locations. ctual CUL certification is indicated by the product label as shown below, and not by statements in any user documentation. Example of the CUL certification product label C US &/,',9 *3$%&' 7(03 pprobation d utilisation dans des environnements dangereux par la CUL La CUL certifie des produits pour une utilisation générale aussi bien que pour une utilisation en environnements dangereux. La certification CUL en vigueur est indiquée par l'étiquette produit et non par des indications dans la documentation utilisateur. Exemple d'étiquette de certification d'un produit par la CUL C US &/,',9 *3$%&' 7(03 To comply with CUL certification for use in hazardous locations, the following information becomes a part of the product literature for this CUL-certified industrial constrol product. This equipment is suitable for use in Class I, Division 2, Groups, B, C, D, or non-hazardous locations only. The products having the appropriate CUL markings (that is, Class I, Division 2, Groups, B, C, D) are certified for use in other equipment where the suitability of combination (that is, application or use) is determined by the CUL or the local inspection office having jurisdiction Important: Due to the modular nature of a programmable control system, the product with the highest temperature rating determines the overall temperature code rating of a programmable control system in a Class I, Division 2, location. The temperature code rating is marked on the product label as shown. EPour satisfaire à la certification CUL en environnements dangereux, les informations suivantes font partie intégrante de la documentation des produits de commande industrielle certifiés. Cet équipement ne convient qu à une utilisation dans des environnements de Classe I, Division 2, Groupes, B, C, D ou non dangereux. Les produits portant le marquage CUL approprié (c'est-à-dire Classe I, Division 2, Groupes, B, C, D) sont certifiés pour une utilisation avec d'autres équipements, les combinaisons d applications et d utilisation étant déterminées par la CUL ou le bureau local d'inspection. Important: De par la nature modulaire des systèmes de commande programmables, le produit ayant le code de température le plus élevé détermine le code de température global du système dans un environnement de Classe I, Division 2. Le code de température est indiqué sur l'étiquette produit. 7HPSHUDWXUHFRGHUDWLQJ &/,',9 C US *3$%&' 7(03 Look for temperature code rating here. The following warnings apply to products having CUL certification for use in hazardous locations. &RGHGHWHPSpUDWXUHÃ &/,',9 *3 C US $%&' /e code de température est indiqué ici. Les avertissements suivants s'appliquent aux produits ayant la certification CUL pour une utilisation dans des environnements dangereux.
8 FLEX Integra 4 Relay Output Module CUL Hazardous Location pproval pprobation d utilisation dans des environnements dangereux par la CUL $77(17,21 ([SORVLRQ+D]DUG Substitution of components may impair suitability for Class I, Division 2. Do not replace components unless power has been switched off or the area is known to be non-hazardous. Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous. Do not disconnect connectors unless power has been switched off or the area is known to be non-hazardous. Secure any user-supplied connectors that mate to external circuits on this equipment by using screws, sliding latches, threaded connectors, or other means such that any connection can withstand a 15 Newton (3.4 lb.) separating force applied for a minimum of one minute. Batteries must only be changed in an area known to be non-hazardous. CUL logo is a registered trademark of the Underwriters Laboratories. $9(57,66(0(175LVTXHGH[SORVLRQÃ La substitution de composants peut rendre ce matériel inadapté à une utilisation en environnement de Classe I, Division 2. Couper le courant ou s'assurer que l environnement est classé non dangereux avant de remplacer des composants. Couper le courant ou s assurer que l environnement est classé non dangereux avant de débrancher l'équipement. Couper le courant ou s'assurer que l environnement est classé non dangereux avant de débrancher les connecteurs. Fixer tous les connecteurs fournis par l'utilisateur pour se brancher aux circuits externes de cet appareil à l 'aide de vis, loquets coulissants, connecteurs filetés ou autres, de sorte que les connexions résistent à une force de séparation de 15 Newtons (1,5 kg - 3,4 lb.) appliquée pendant au moins une minute. S'assurer que l'environnement est classé non dangereux avant de changer les piles. Le sigle CUL est une marque déposée de la Underwriters Laboratories.
FLEX Integra 4 Relay Output Module 9 Specifications - 4 Relay Output Module Cat. No. 1793-OW4 and -OW4S Module Type Form relay output 1793-OW4 - screw-cage terminations 1793-OW4S - spring-clamp terminations Mounting Location DIN rail mounting Number of Channels 1 group of 4 Output Range (at rated power) Resistive Inductive 5-30V dc @ 2.0 5-30V dc @ 2.0; L/R = 7ms 48V dc @ 0.5 48V dc @ 0.5; L/R = 7ms 125V dc @ 0.25 125V dc @ 0.25; L/R = 7ms 125V ac @ 2.0 125V ac @ 2.0; 15 make; PF = cos θ = 0.4 240V dc @ 2.0 240V ac @ 2.0; 15 make; PF = cos θ = 0.4 Maximum Power Ratings Resistive Inductive (steady state) 60W @ 30V dc 60V @ 30V dc 24W @ 48V dc 24V @ 48V dc 31W @ 125V dc 31V @ 125V dc 250W @ 125V ac 250V @ 125V ac 480W @ 240V ac 480V @ 240V ac Minimum Contact Load 100μ @ 100mV dc Off-state Leakage Current 1m @ 240V ac (through a snubber) Initial Contact Resistance 30mΩ Expected Contact Life 100,000 operations minimum at rated loads Switching Frequency 0.3Hz maximum at rated load Operate/Release Time 10ms maximum Bounce Time 1.2ms (mean) Delay Times Off to On On to Off 8ms maximum (from valid output ON signal to relay coil activitation) 26ms (from valid output OFF signal to relay coil deactivitation) Isolation Voltage Between any 2 contacts Customer load to logic Customer load to 24V dc Customer 24V dc to logic 2550V dc for 1s 2550V dc for 1s 2550V dc for 1s 850V dc for 1s Fuse Recommendations 3.0, 250V ac slow blow fuse (Littelfuse pn 239003) Flexbus Current 70m maximum Power Dissipation 5.0W @ 31.2V dc Thermal Dissipation 17.1 BTU/hr @ 31.2V dc
10 FLEX Integra 4 Relay Output Module Specifications - 4 Relay Output Module Cat. No. 1793-OW4 and -OW4S Indicators External dc Power Voltage Current None 19.2-31.2V dc (5% ac ripple) 125m maximum Dimensions 2.72H x 3.15D x 2.17W (69H x 80D x 55W) Environmental Conditions Operational Temperature Storage Temperature Relative Humidity Shock Operating Nonoperating Vibration Conductors Wire Size Category Screw Terminal Torque gency Certification (when product is marked) 0 to +55 o C (32 to +131 o F) -40 to +85 o C (-40 to +185 o F) 5 to 95% noncondensing Tested to 12g peak acceleration, 11(+1)ms pulse width Tested to 50g peak acceleration, 11(+1)ms pulse width Tested 2g @ 10-500Hz per IEC68-2-6 12 gauge (4mm 2 ) stranded wire 3/64 in (1.2mm) maximum insulation 2 7-9 lb-in CUL Listed CUL Class I, Division 2 Groups, B, C and D certified UL listed CE marked for all applicable directives 1 Use this category information for planning conductor routing as described in publication 1770-4.1, Wiring and Grounding Guidelines for Noise Immunity.
12 FLEX Integra 4 Relay Output Module Publication PN 955132-20 Supersedes Publication 1793-5.7 - ugust 1998 (1999) Rockwell International Corporation.Printed in US