LUMEC NEW WESTMINSTER RETROFIT DECORATIVE LED RETROFIT LUMINAIRE Includes: XRAAF Series IMPORTANT SAFEGUARDS When using electrical equipment, basic safety precautions should always be followed including the following: READ AND FOLLOW ALL SAFETY INSTRUCTIONS INSTALLATION INSTRUCTIONS 1. DANGER RISK OF SHOCK DISCONNECT POWER BEFORE INSTALLATION DANGER RISQUE DE CHOC COUPER L ALIMENTATION AVANT L INSTALLATION 2. This LED retrofit product is UL Classified for use with New Westminster Series, manufactured by Lumec only. DO NOT install into any other manufacturer s luminaire. To maintain existing Luminaires UL listing, the LED retrofit kit must be UL Classified for use with the manufacturer and model of existing luminaire. Consult CREE Customer support to see if other luminaires are classified to be used with this LED Retrofit kit. Ce produit retrofit LED est classifié UL pour une utilisation avec la série New Westminster, fabriqué par Lumed seulement. Ne pas installez ce retrofit LED dans le luminaire de tout autre fabricant. Pour maintenir la qualification UL des Luminaires existants, le kit LED retrofit doit être classifié UL pour une utilisation avec le fabricant et le modèle de luminaire existant. Consulter CREE Support Clientèle pour voir si les autres luminaires peuvent être utilisés avec ce retrofit LED. 3. WARNING Risk of fire or electric shock. LED Retrofit Kit installation requires knowledge of luminaires electrical systems. If not qualified, do not attempt installation. Product must be installed in accordance with NEC or your local electrical code. If you are not familiar with these codes and requirements, contact a qualified electrician. ATTENTION- Risque d'incendie ou de choc électrique. L installation du kit retrofit LED exige la connaissance des systèmes électriques pour luminaires. Si non qualifié, ne tentez pas d'installation. Ce produit doit être installé conformément à NEC ou votre code électrique local. Si vous n'êtes pas familier avec ces codes et ces exigences, veuillez contacter un électricien qualifié. 4. WARNING Risk of fire or electric shock. Luminaire wiring and electrical parts may be damaged when drilling for installation of the LED retrofit kit. Check for enclosed wiring and components. ATTENTION - Risque d'incendie ou de choc électrique. Câblage électriques peuvent être endommagés lors du perçage pour l'installation du kit retrofit LED. Vérifier les fils et composants. 5. WARNING Risk of fire or electric shock. Check the existing wiring for damage before installing retrofit kit. Do not install if existing wires are damaged. ATTENTION- Risque d'incendie ou de choc électrique. Vérifiez si le câblage existant n est pas endommagé avant l'installation du kit retrofit LED. Ne pas installer si des fils sont endommagés. 6. WARNING To prevent wiring damage or abrasion, do not expose wires to the edge of sheet metal or any other sharp objects. ATTENTION - Pour éviter les dégâts de câblage par l'abrasion, ne pas mettre en contact les fils électriques avec des bords de tôle ou d'autres objets pointus. 7. WARNING Risk of fire or electric shock. Install this kit only in the luminaires that have the construction features and dimensions shown in the photographs and/or drawings. ATTENTION - Risque d'incendie ou de choc électrique. Installez ce kit seulement dans les luminaires qui ont les caractéristiques de construction et les dimensions dans les photographies ou les dessins de la page suivante. 8. Do not make or alter any holes in a wiring enclosure or electrical components during the kit installation. Ne pas modifier ou faire de trous dans une boite de câblage ou compartiment électrique lors de l'installation du kit. 9. Ensure that the existing luminaire is installed according to original manufacturer s specification. S'assurer que les luminaires sont installés selon les spécifications du fabricant. 10. Only the holes indicated in the photographs or drawings may be made or altered as a result of the kit installation. Do not leave any other holes open in a wiring enclosure or electrical component. Seulement les trous indiqués dans les photographies ou les dessins peuvent être faits ou altérés pour l installation du kit retrofit LED. Ne laissez aucun trou ouvert dans le compartiment électrique. 11. The retrofit kit contains a universal LED driver and can be operated at voltages of 120-277V. Le kit de rénovation contient une alimentation universelle et peut fonctionner à des tensions de 120-277V. 12. Once the Retrofit kit is installed, the luminaire can no longer accept HID lamps and shall not be converted back to an HID luminaire. Une fois le kit retrofit LED installé, l'appareil peut ne plus accepter les lampes HID et ne pourra pas être retransformé en luminaire HID. CAUTION: WHEN HANDLING LEDS DO NOT CUT PROTECTIVE WRAP AVOID TOUCHING OPTICS INSTALL KIT IN FIXTURE THEN REMOVE PROTECTIVE WRAP BEFORE ENERGIZING LIST OF SUPPLIED COMPONENTS 1. XRA Series Driver Assembly 2. XRA Series LED Module Assembly. 3. (1) Flat Washer 4. (1) Rotation Stop 5. (1) Beveled Washer 6. (1) Nut 7. LED Module Assembly Mounting Bracket Assembly Page 1 of 5
RETROFIT FIXTURE INSTALLATION NOTE: Consult your local authority regarding disposal or recycling of removed ballast, capacitor and lamp. FIGURE 4 1. Disconnect power to fixture. 2. Verify the existing luminaire model. See Figure 1. FIGURE 1 7. Remove the existing socket by removing the screws on the inside of the ballast enclosure and dispose of properly. See Figure 5. FIGURE 5 3. Rotate the plastic globe and separate the globe from the housing by carefully lifting it straight up over the lamp and glass refractor. See Figure 2. FIGURE 2 8. Remove the ballast assembly by loosening the screws in the key-hole slots that secure the ballast enclosure to the housing and lift it up to separate it from the housing and dispose of properly. See Figure 6. 4. Loosen the screws in the key-hole slots that secure the ballast enclosure and the glass refractor to the housing and lift it up to separate it from the ballast assembly. See Figure 3. FIGURE 6 FIGURE 3 5. Remove the lamp and dispose of properly. 6. Separate the glass refractor from the ballast enclosure by removing the 3 screws and set aside. See Figure 4. 9. Insert the LED Driver Assembly by lowering it in to the housing and rotate until the existing screws fit into the notches on the LED Driver Assembly Plate. Retighten the screws. See FIGURE 7. Page 2 of 5
FIGURE 7 FIGURE 10 10. The Mounting Bracket Assembly must be mounted to the existing refractor. See Figure 8. FIGURE 8 14. To secure the refractor to the LED Assembly, stand the LED assembly with the wires pointing up and lower the refractor over the post. Line up the holes in the mounting feet with the screw holes in each corner of the triangular extrusion and secure with the provided screws. See Figure 11. FIGURE 11 11. Begin by turning the refractor upside down and hold the flat ring on the inside of the refractor. Then place the ring with mounting feet on the outside of the glass and hold them in place sandwiching the glass between the rings. See Figure 9. FIGURE 9 15. Secure the supplied rotation stop and nylon washer to the nipple on the bottom of the LED Assembly post as shown in Figure 12. FIGURE 12 12. Line up the screw holes on the two rings and secure with the supplied screws. 13. Carefully remove the red plastic protective wrap form the LEDs by peeling it back by the label and avoid touching the LEDs. See Figure 10. Page 3 of 5
16. To prepare the LED Driver Assembly enclosure, line up the provided aluminum plate with the appropriate mounting holes. See Figure 12. FIGURE 15 FIGURE 12 17. Secure to the top of the housing with the provided screws. See Figure 13. FIGURE 13 20. See the Electrical Connections sections to wire the luminaire. 21. Connect the wire harness from the LED Module Assembly and the LED Driver Assembly. 22. Once electrical connections are made, lower the existing driver enclosure over the installed LED Driver Assembly. Using the key-hole slots secure the assembly and tighten the existing screws. See Figure 16. FIGURE 16 18. Place the LED Driver Assembly over the nipple of the LED Module Assembly as shown in Figure 14. FIGURE 14 23. Attach the provided rubber ring over the edge of the glass refractor. 24. Carefully replace the globe over the Retrofit Assembly and re-tighten the bolts that were loosened in Step 3. 25. Reconnect power to the fixture. 19. Secure using the supplied flat washer, beveled washer and nut as shown in Figure 15. Page 4 of 5
SUPPLY WIRING SUPPLY WIRING ELECTRICAL CONNECTIONS NOTE: Ground connection should include previous luminaire ground as well as ground from retrofit panel. Verify that the supply voltage is within the fixture s voltage rating. 1. For 120-277V applications make the following Electrical Connections to the terminal block located on the side of the Retrofit LED Driver Assembly: a. Connect the black lead to the voltage supply lead b. Connect the white lead to the neutral supply lead c. Connect the green or green/yellow ground lead to the supply ground lead 2. If Dimming is an option, make the following additional connections using Class 1 wire: a. Connect the violet dimming positive lead to the supply dimming positive lead. b. Connect the grey dimming negative lead to the supply dimming negative lead FIELD ADJUSTABLE DIMMING NOTE: This luminaire is provided with field adjustable dimming. Luminaires leave the factory adjusted to the maximum setting which is Position 9 as shown in Figure 10. FIGURE 10 120-277V STANDARD FIXTURE WIRING BLACK GREEN WHITE VIOLET GREY LINE BLACK GROUND GREEN NEUTRAL WHITE DIM (+) VIOLET DIM (-) - GREY 3. For 208/240/480V applications, make the following Electrical Connections to the terminal block located on the side of the Retrofit LED Driver Assembly: a. Connect L2 (Hot) supply lead to the black lead. b. Connect L1 (Hot) supply lead to the white lead c. Connect the green or green/yellow ground lead to the supply ground lead If Dimming is an option, make the following additional connections using Class 1 wire: d. Connect the violet dimming positive lead to the supply dimming positive lead. e. Connect the grey dimming negative lead to the supply dimming negative lead (DIMMING OPTIONAL) 1. Locate the luminaires electrical label and verify the maximum wattage available. 2. Establish the desired wattage on the following table and turn the switch to the correlating position. Position 65-69W Input Power Multiplier 9 1.00 8 0.92 7 0.88 6 0.81 5 0.77 4 0.73 3 0.67 2 0.60 1 0.49 208/240/480V PHASE TO PHASE FIXTURE WIRING LINE (L2) GROUND LINE (L1) VIOLET GREY LINE BLACK GROUND GREEN NEUTRAL WHITE DIM (+) VIOLET DIM (-) - GREY (DIMMING OPTIONAL) Page 5 of 5