Design and Research Centre for Applied Industrial Technology Quality manual: 25/03/2015 Composed by: F. THELOT Checked by: P. VARMENOT Approved by: T. PENPENIC La fiabilité de vos innovations 1
CERTIA Study and Research Centre for Applied Industrial Technology Established in 1987 Number of employees: : 45 Annual turnover 2014: 6.3 Mill. Quality system: ISO 9001 V2008 applicable throughout the whole company Products: : test rigs for the aerospace, automotive and defence industries 2
Premises 1000 m2 of offices and workshops near Marne La Vallée, conveniently located for access to the major trunk routes of the Île de France Address: ZA La VARENNE, 5 rue des Artisans 93196 NOISY le GRAND CEDEX Tel: 33 (0)1 43 00 90 20 Fax: 33 (0)1 43 00 79 80 Internet: www.certia.fr, certia@certia.fr 3
Annual Turnover Forecast CERTIA SHYMAT CERTIA R&D 4
Annual gross profit CERTIA SHYMAT CERTIA R&D 5
Company Shareholders CERTIA is 100% owned by a family holding company, which guarantees its complete independence. CERTIA Engineering CERTIA CERTIA R&D Alger SHYMAT
Subsidiary company SHYMAT: An engineering design and production company specialising in hydraulics 14 rue des Oziers,, 95 310 Saint Ouen L auml aumône Activities: Maintenance, Design and manufacture of hydraulic equipment, Design and manufacture of hydraulic test rigs, Manufacture of industrial pipework, Trading in hydraulic components. 7
Subsidiary company CERTIA R&D: A research and development company Dar El Beida / Algiers / Algeria Activities: Automatic software development and simulation, Process software development, Mechanical engineering. 8
Main clients Aérospace Airbus France Airbus UK Air Algérie Air France Industries Aircelle / Aircelle Maroc ECE Eurocopter Goodrich Hispano Suiza Industria Messier Bugatti Messier Dowty Ratier Figeac Sabca Sagem Snecma Automotive Bosch PSA Renault Defence Mécachrome Nexter Systems DGA Energy / environment: EDF Véolia Industry: Arcil 9
Processus : PS01-PILOTAGE DE L ENTREPRISE A multidisciplinary team (Certia Group) CERTIA Group General manager FT Assistant General Manager & Quality TP Administration & finance AT Technical director PDH Research & development AD Mechanical engineering PV Test rigs management AM Systems & software TP Purchasing & maintenance WS Hydraulic DR Electrical dept Sales Dept LD / HM FEA Software Dept
Processus : PS01-PILOTAGE DE L ENTREPRISE I.T. Facilities CAO work stations / FTP server / Webex access CAO : Catia V5, Solidworks, Autocad, Cadkey, Realworks Finite element analysis: Nastran / Femap,, Cosmos, RDM6 Automated systems: : 20sim, Matlab / Simulink / XPcTarget / Stateflow / AMESIM Command/control development: LabVIEW / LabVIEW RT / NI Veristand / NI Teststand 11
Workshop equipment Skydrol 2x100kW hydraulic power pack FHS 90 kw (SHYMAT) hydraulic power pack Universal hydraulic test rig (SHYMAT) Universal test rig 200 KN (CERTIA) LASER FARO tracker 12
Extrait du Synoptique Processus Internal client-oriented organisation Processus "devis" CLIENT Cahier des charges AVP Offre technique et commerciale Commande Jalon Processus Métier Processus support Démarchage Chiffrage Processus Pilotage Rédaction offre Publicité Processus " back office " Etude de marché Processus "Développement Commercial" Processus "Lancement projet" COMMANDE ACCEPTEE PAR CERTIA Revue lancement du projet constitution équipe projet découpage par fonctions ou par métiers planification Processus " Pilotage" POLITIQUE ET OBJECTIFS QUALITE Secrétariat Comptabilité Gestion fournisseurs Trésorerie Ressources humaines Bon de commande PV contrôle Processus Approvisionnement Consultations et évaluation offres commande suivi fournisseurs ou Commandes Contrôle réception mise en magasin Processus "Conception" Spécifications techniques Processus "Fabrication" Fonctions sous traitées Pré-étude Revue de conception préliminaire Revue de conception critique Suivi études externes Suivi réalisation Réception atelier Plans d'ensemble généraux Dossier de fabrication Mécanique Etudes préliminaires identification achats critiques et longs délais Etudes mécaniques détaillées Vérification dossier lancement approvisionnement des matériels du commerce Suivi fabrication et assemblage Réception atelier Notes de calculs Dossier de fabrication Processus "Développement automatique" Modélisation & définition des E/S simulation dynamique & analyses performances Optimisation structure de commande implémentation modèle Architecture Hardware dossier performance Processus "Développement informatique" Analyse fonctionnelle & définition des E/S Analyse fonctionnelle Architecture Hardware Découpage en modules ou fonctions Définition IHM Préparation codage dans langage cible Dossier conception logiciel Maquette IHM Codage & Tests unitaires Intégration & Contrôles partiels TABLEAUX DE BORD / INDICATEURS GESTION DES RESSOURCES REVUE DE DIRECTION ADMINISTRATION RESEAU INFORMATIQUE AUDIT QUALITE INTERNE EVALUATION DES FOURNISSEURS GESTION SYSTEME INFORMATIQUE GESTION DES DOCUMENTS ET ENREGISTREMENTS Administration des ventes PV de recette partielle PV de recette partielle ACTIONS CORRECTIVES ET PREVENTIVES Processus "Intégration et mise au point" Recette CERTIA Intégration (en atelier CERTIA) Réglage/caractérisation Etalonnage Mise au point et essais relevés des performances BILAN D'AFFAIRE Processus "Installation sur site CLIENT" Recette CLIENT Formation livraison & installation sur site mise à jour documents Essais de recette déclaration et Notice d'utilisation Dossiers Cahier de recette marquage CE et techniques de maintenance bilan d'affaire CLIENT Fin de période de garantie synoptique Processus le 17/08/2005 VISA direction générale : FT 13
Processus : PS07-FABRICATION Manufacturing organisation CERTIA relies on the services of a network of partner companies in the manufacture of its products: For mechanical manufacturing, For production of hydraulic equipment (SHYMAT), For electrical manufacturing, For maintenance. CERTIA exercises overall control of outsourced processes in conformity with the requirements of the ISO Standard 9001 V2008 14
Processus : PS01-PILOTAGE DE L ENTREPRISE R&D R&D work is at the heart of our activity Projects are conducted in partnership with university laboratories and major engineering institutions: Central School of Lille / INSA Toulouse / LAAS Toulouse The work of our R & D team has enabled us to develop new products in recent years such as: a modelling/simulation platform, electrical actuators,, computer control units,, etc. In 2014 there were some 16,600 hours of R & D work performed CERTIA has been approved as a CIR by the French Ministry of Higher Education and Research 15
Processus : PS01-PILOTAGE DE L ENTREPRISE Quality Management System CERTIA has been committed to a total quality approach since 1995 CERTIA has been ISO 9001 certified since 1999: in the engineering, design, project management for production and a installation and after-sales servicing of test rigs for industry. In the engineering, design, project management for the production n of specialised mechanical equipment for industry. The progressive development of a organisation system and the measurement of its performance are regularly evaluated by management reviews. 16
Processus : PS01-PILOTAGE DE L ENTREPRISE General policy statement Our ambition for the period 2015-2017 2017 To become a leader on the global market for aerospace development test rigs, To undertake and accelerate the development of our activities in the field of technical assistance and consulting. In order to achieve these objectives, CERTIA is committed to 4 major thrusts : Developing international sales, Making the company fully customer-oriented oriented, Constantly improving the quality/performance/ /performance/costcost ratio of our products and services, R&D. F. THELOT, président 17
Processus : PS01-PILOTAGE DE L ENTREPRISE Satisfying the demands of our clients Applying cost transparency and working on a cost objective Becoming involved with our clients in their development programme frameworks Making use of «cross engineering»practices for the benefit of our clients Controlling risks by the use of dedicated methods. 18
Processus : PS06-CONCEPTION + PS11-INTEGRATION & MISE AU POINT + PS12-INSTALLATION Field of expertise Test rigs CERTIA designs and produces test rigs of the following types: Characterization test rigs, Endurance test rigs, Acceptance test rigs, R&T test rigs. Sectors of activity : Aerospace, Automotive, Defence. New rigs, refurbishing existing rigs, after-sales service and maintenance. Standardised project management process making possible the development of a unique relationship with the client. 19
Mecatronic CERTIA s s competitive advantage : a design and simulation computing platform 1 - Design Energy 2 - Modelling Automatic Mecanical 4 - Validation Instrumentation 3 - Simulation 20
Mechanical engineering dept CAD : CATIA V5/V4, Solidworks, Autocad,, CIMCAD FEA : Nastran / Cosmos Design capacity : 45 000 H Control : FARO laser tracker Activities : test rig frames, tooling, mechanical studies 21
Hydraulic engineering dept CAD : CATIA V5, Solidworks, Autocad, Visio Calculation : AMESIM Design capacity : 6 500 H Control : Universal hydraulic test bench Activities : hydraulics manifolds, actuators, power units Fluids : Skydrol, mineral oil, fuel, water 22
Electrical engineering dept CAD : Autocad, Visio Calculation : AMESIM Design capacity : 3 200 H Control : laboratory equipments Activities : electrical cabinets, measurement and acquisition cabinets, PLC Standards : CE, ATEX, 23
R10 C11 R7 R9 R8 R6 C9 R5 C10 R4 R3 C7 C8 R2 C1 C3 C2 I/P C4 C5 C6 R1 Measurement engineering dept CAD : Autocad, Visio Design capacity : 3 200 H Control : laboratory equipments, sensors Activities : electronics and calibration systems, specific sensors Standards : COFRAC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 REF I/P 1 8,2 kω 180 pf 22 nf AGND SIN 1 133 kω 2 1 44 42 +12V INTEGRATOR 10 kω +12v I/P Z10 5 AD2S82AJP 33 pf + 13 15 +Al 12 2,2 ΚΩ 11 R.G. INA 114 PHASE 2 3,3 nf -Al 4 10 SENSITIVE SIN I/P - 7 7 10 kω A1 DETETCOR D10 INTEGRATOR 43-12v 6 SIGNAL GND O/P -12V B10 SEGMENT AGND 10 kω SWITCHING +12v Z12 2,2 ΚΩ 4 COS I/P R-2R AC ERROR 3 5 A2 A3 DAC O/P + 13 15 +Al 12 11 5 ANALOG GND R.G. INA 114 2 -Al 4 10-7 10 kω D12 38 RIPPLE CLK VCO I/P 40-12v 16-BIT VCO DATA INHIBIT 30 B12 UP/DOWN COUNTER AGND TRANSFER COMP 34 LOGIC VCO O/P 41 COS 1 +5 V 26 35 DATA 0,1 µf 10 µf +5V LOAD OUTPUT DATA LATCH DIGITAL GND 16 DATA BITS 31 MSB LSB +5V ENABLE -12V 8 39 32 33 27 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 36 37 DGND Z2 Résistances de Pull Up 10 kω +12V 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 sur entrées DIR 1 D2 1 top / tour 0,1 µf 10 µf du DAC 669 0,1 µf 10 µ F DGND 50 Ω MSB LSB voie 1 26 6 10 kω OFFSET CS 2N 2222 5 25 L1 B2 +15V +15V OUT DAC 669 23 LDAC 2N 2222 AGND 24 DGND AGND 27 +15V REF IN 5kΩ L 1 MΩ 0,1 µf 10 µf - VEE + VCC + VLL DGND 3 1 2 3 4 DGND AGND -15V +5V 1/2 1 0,1 µf 10 µf 0,1 µf 10 µf LM 258A -15V 3 10 kω 8 REF. -10V + 6 100 Ω 2 10 kω vers voie 2 Z30 1 1/2 0,1 µf 10 µf 10 kω -15V LM 358A DGND 100 µf 2 REF-01H SORTIE 1 4-2 5 35 V 0,1 µf 10 µf +15V C11 sur 4,99 kω D30 AGND connecteur 10 kω d'accès du rack. AGND 4 AGND -15V Rev. Par Objet SINUS TBD TBD COSINUS TBD 5kΩ TBD TBD TBD 10 kω 2,2 ΚΩ 2,2 ΚΩ 10 kω +12 V -12 V SC1 SC2 10 kω DEMOD REF I/P DEMOD O/P DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 DB11 DB12 DB13 DB14 DB15 DB16 BYTE SELECT BUSY 10 kω 50 Ω DIR + - 1,5 MΩ 1,5 MΩ 240 KΩ 200 KΩ 25 kω 3,3 nf 5kΩ 5 MΩ 3,3 nf 10 kω 68 Ω 470 pf 25 kω 56 rue Louis Vannini - ZI des Chanoux - BP 225 93331 NEUILLY SUR MARNE CEDEX - FRANCE TEL : 33 (0)143 009 020 - FAX : 33 (0)143 007 980e-mail : certia@wanadoo.fr Dessiné par: Vérifié par: G. Augé Le: 21 / 10 / 2002 CARTE DE DEMODULATION NUMERIQUE Plan N 6000 - SHA Ind. A POUR RESOLVER Le: Traîtement voie n 1 Folio: 3 / 5 24
Processus : PS09-DEVELOPPEMENT INFORMATIQUE Automated systems engineering dept Software : 20SIM, AMESIM, MATLAB, SIMULINK, STATEFLOW, XPC target Capacity : 10 000 H Control : laboratory equipment, Activities : multi-disciplinary simulations / control loops design / real time computing intgrl_2 :mg :ch1 :1j_5 :0j_1 :k1 trans31.. trans3_1_1 :mtf_3 trans21.. trans2_1_1 :k3 :Qsv :1j_7 :1j_8 :tf_1 :1j_6 :0j_2 :1j_1 :mtf_1 :1j_3 :mtf_2 :1j_4 :0j_3 :Vsc :0j_4 :bv trans11.. trans1_1_1 :bg inertie1.. inertie_1_1 trans41 :mtf_4.. trans4_1_1 hyst_1 :ch2 limit_1 :1j_2 :mgg pid_1 commandesv :mgg commandesc intgrl_1 sorder_1 gain_1 25
Processus : PS10-DEVELOPPEMENT INFORMATIQUE Software engineering dept Software : LabVIEW, LabVIEW RT, NI Veristand,Teststand Capacity : 12 000 H Control : laboratory equipment, Activities : measurement, test,control and monitoring softwares for tests rigs Specificities : real time, ARINC, AFDX, CAN, Profibus, Ethernet 26
Conducting tests Universal test rigs: Servo jacks: 200 kn / 25 kn / 16 kn 1 hydraulic generation: 90 KW 2 test marbles: 2000 * 2500 and 4000 * 2500 1 pilotage system / CERTIA multichannel acquisition Services: Test rig rental at our premises - Supply of adaptation tools, Participation in tests, Transcription and analysis of results. 27
Field of expertise Technical assistance Technical assistance for EDF / UTO: Carrying-out studies on maintenance of the company s electro- nuclear equipment > 37 000 H / year Consultancy missions: Carrying-out expertise-related related tasks in the fields of mechanical engineering, hydraulics,, information technology and automation Laser tracker measurement and analysis 28
Field of expertise Equipment CERTIA designs and produces the following equipment : Test equipment, Manufacturing tools, Tools to assist assembly procedures. 29
Appendices Detailed organogram Documentary system Experience 30
Extrait du Synoptique Processus Detailed organogram CLIENT Cahier des charges Commande Jalon Processus Métier Processus "devis" Offre technique et commerciale Processus support AVP Démarchage Chiffrage Processus Pilotage Rédaction offre Publicité Etude de marché Processus "Lancement projet" COMMANDE ACCEPTEE PAR CERTIA Revue lancement du projet constitution équipe projet planification Processus " Pilotage" Processus " back office " Processus "Développement Commercial" découpage par fonctions ou par métiers POLITIQUE ET OBJECTIFS QUALITE Secrétariat Processus "Approvisionnement" Processus "Conception" Fonctions sous traitées Spécifications techniques Pré-étude Mécanique Etudes préliminaires Processus "Développement automatique" Modélisation & définition des E/S Processus "Développement informatique" Analyse fonctionnelle & définition des E/S TABLEAUX DE BORD / INDICATEURS GESTION DES RESSOURCES Comptabilité Consultations et évaluation offres Revue de conception préliminaire Plans d'ensemble généraux Notes de calculs modèle Architecture Hardware Analyse fonctionnelle Architecture Hardware REVUE DE DIRECTION gestion fournisseurs Trésorerie Bon de commande commande suivi fournisseurs ou Commandes Revue de conception critique Suivi études externes Dossier de fabrication identification achats critiques et longs délais Etudes mécaniques détaillées Vérification dossier Dossier de fabrication simulation dynamique & analyses performances dossier performance Découpage en modules ou fonctions Définition IHM Préparation codage dans langage cible Dossier conception logiciel Maquette IHM ADMINISTRATION RESEAU INFORMATIQUE AUDIT QUALITE INTERNE EVALUATION DES FOURNISSEURS lancement approvisionnement des matériels du commerce Ressources humaines PV contrôle Contrôle réception Processus "Fabrication" Suivi réalisation Suivi fabrication et assemblage Optimisation structure de commande Codage & Tests unitaires GESTION SYSTEME INFORMATIQUE mise en magasin Réception atelier Réception atelier implémentation Intégration & Contrôles partiels GESTION DES DOCUMENTS ET ENREGISTREMENTS administration des ventes PV de recette partielle PV de recette partielle ACTIONS CORRECTIVES ET PREVENTIVES Intégration (en atelier CERTIA) Réglage/caractérisation Etalonnage Mise au point et essais BILAN D'AFFAIRE Processus "Intégration et mise au point" Recette CERTIA relevés des performances livraison & installation sur site mise à jour documents Formation Essais de recette Processus "Installation sur site CLIENT" Recette CLIENT Cahier de recette déclaration et marquage CE Notice d'utilisation et de maintenance Dossiers techniques bilan d'affaire CLIENT synoptique Processus le 17/08/2005 31 Fin de période de garantie VISA direction générale : FT
Documentary system 32
Major aerospace programmes Comac C919 Airbus A350 XWB Airbus A400M Airbus A380 Airbus A340-600 Airbus A330 Airbus A320 Learjet 85 RRJ Eurocopter NH-90 Eurocopter Tigre Eurocopter EC 175 Bombardier CRJ 200 MOET POA Actuation 2015 33
Main experience in the aerospace field ACTUATORS EHA THRUST REVERSER THSA FLAP HIGH LIFT SLAT FLUSHING TOILET LANDING GEAR BRAKES FUEL PUMPS ENGINES HYDRAULIC JACKS ELECTRICAL JACKS IRON BIRD 34
MLG A350 XWB Test Rig Aerospace A350 XWB 35
ILGSTR A400M Test Rig Aerospace A400M 36
AGB TP400 Load Test Rig Aerospace A400M 37
ETRAS A380 Test Rig Aerospace A380 38
A400M S/C duplex test rig Aerospace A400M 39
Palletised test rig Aerospace A320 40
EMA Dev. test rig Aerospace MOET 41
Avionic cabinet 42
Hydraulic power pack 43
Tyre rigidity test rig Automotive 44
Wheel test rig Automotive 45
SCIP1 platform for BOA Defence 46