Les technologies de fabrication additive pour la créativité / prototypage / fabrication. Jérôme Mizeret



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Transcription:

Les technologies de fabrication additive pour la créativité / prototypage / fabrication Jérôme Mizeret Neuchâtel, 27 avril 2015

UN DEUX TROIS historique / processus / limitations les technologies vs. applications impacts sur les pratiques créatives et industrielles

UN historique / processus / limitations

Fabrication additive android.altervista.org/android-wallpaper-another-brick-in-the-w

Fabrication additive crochethealingandraymond.wordpress.com/2010/10/24/colourful-goodne

Charles Hull Brevet 4575330 (1984) journaldugeek.com/files/2014/01/brevet-hull.jpg

;Layer count: 1743 ;LAYER:0 M107 G0 F9000 X90.700 Y89.231 Z0 G0 X90.438 Y89.544 ;TYPE:SKIRT G1 F1200 X90.700 Y89.231 E0 G1 X93.427 Y86.990 E0.07407 G1 X96.702 Y85.237 E0.14395 G1 X100.212 Y84.175 E0.2129 G1 X103.858 Y83.816 E0.2818 G1 X107.504 Y84.179 E0.3507 G1 X111.009 Y85.242 E0.4196 G1 X114.240 Y86.968 E0.4885 G1 X117.072 Y89.293 E0.5574 Workflow M109 T0 S220.000000 T0 ;Sliced at: Thu 09-04-2015 15 ;Basic settings: Layer height: 0 ;Print time: #P_TIME# ;Filament used: #F_AMNT#m ;Filament cost: #F_COST# M190 S70 M109 S220 ; G21 ;metric values G90 ;absolute positioning M82 ;set extruder to abso M107 ;start with the fan o G28 X0 Y0 ;move X/Y to min e G28 Z0 ;move Z to min end G1 Z15.0 F9000 ;move the pla G92 E0 ;zero the ext G1 F200 E3 ;extrude 3 G92 E0 ;zero the ext G1 F9000 ;Put printing message on LCD M117 Printing...

Workflow G1 X97.151 Y119.898 E1.51328 G1 X97.151 Y119.897 E1.51329 G1 X96.710 Y119.766 E1.52195 G1 X93.931 Y118.282 E1.58121 G1 X93.630 Y118.127 E1.58758 G1 X93.278 Y117.886 E1.59560 G1 X90.686 Y115.760 E1.65866 G1 X88.591 Y113.206 E1.72080 G1 X88.335 Y112.900 E1.72830 G1 X86.796 Y110.024 E1.78966 G1 X86.597 Y109.653 E1.79758 G1 X85.653 Y106.546 E1.85866 G1 X85.532 Y106.143 E1.86658 G1 X85.212 Y102.906 E1.92776 G1 X85.174 Y102.487 E1.93568 G1 X85.531 Y98.853 E2.00437 G1 X86.618 Y95.274 E2.07473 G1 X86.841 Y94.894 E2.08301 G1 X88.325 Y92.115 E2.14227 G1 X90.438 Y89.544 E2.20487 G0 F9000 X90.746 Y89.799 G1 F1200 X90.983 Y89.516 E2.21182 G1 X93.651 Y87.324 E2.27677 G1 X96.856 Y85.608 E2.34515 G1 X100.290 Y84.569 E2.41264 G1 X103.858 Y84.218 E2.48008 G1 X107.426 Y84.573 E2.54753 G1 X110.855 Y85.613 E2.61493 G1 X114.016 Y87.302 E2.68235 G1 X116.787 Y89.577 E2.74979 G1 X119.061 Y92.346 E2.81719 G1 X120.751 Y95.506 E2.88460 G1 X121.791 Y98.934 E2.95198 G1 X122.143 Y102.500 E3.01939 G1 X121.832 Y105.655 E3.07902 G1 X121.794 Y106.058 E3.08664 G1 X120.870 Y109.099 E3.14642 fablabamersfoort.nl/en/book/3d-printer

Ebavurage / reprise de cotes / polissage / www.inspire.ethz.ch/irpd

Limitation détails http://www.inspire.ethz.ch/irpd

Pas adaptée à la grande série

Matériaux

DEUX les technologies de fabrication additive vs. applications

Fused Deposition Modeling (FDM / FFF) 3dprintingforbeginners.com/3d-printing-technology/

FDM Stratasys.com

FDM 3dprintingforbeginners.com/3d-printing-technology/

FDM

FDM 3dprintingforbeginners.com/3d-printing-technology/

FDM 0.1 / 1 Créativité Proto Prod $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$

FDM innovationstation.utexas.edu/tip-design

FDM innovationstation.utexas.edu/tip-design

FDM investors.stratasys.com/releasedetail.cfm?releaseid=627524

FDM 3dprintingforbeginners.com/3

FDM Stratasys.com

Photopolymerisation (SLA / DLP) en.wikipedia.org/wiki/3d_printing iopscience.iop.org/1758-5090/6/1/015003/article

SLA / DLP 3Dsystems.com

SLA / DLP wired.com

SLA / DLP 0.05 / 0.5 Créativité Proto Prod $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$

SLA / DLP Makezin.com

SLA / DLP technabob.com/blog/2008/10/23/cosmically-cool-lamp-3d-laser-printing/

Polyjet iopscience.iop.org/1758-5090/6/1/015003/article

Polyjet Stratasys.com

Polyjet 0.025 / 0.25 Créativité Proto Prod $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$

Polyjet Stratasys.com

Polyjet www.thestar.com.my/tech/tech-news/2014/06/04/stratasys-launches-multi-material

Selective Sintering / Melting (SLS / SLM / EBM / SHS) E BEAM HEAT www.arptech.com.au/slshelp.htm

SLS / SLM www.eos.info/en

SLS / SLM amreurope.com

SLS / SLM www.arcam.com/

General Electric

SLS / SLM www.arcam.com/

SLS / SLM 0.05 / 0.5 Créativité Proto Prod $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$

SLS / SLM www.eos.info/en amreurope.com

SLS / SLM 3dprint.com/13367/astm-international-standards/

Three Dimensional Printing (3DP) www.uni.edu/~rao/rt/major_tech.htm

3DP 3d.unimatic.ru

3DP 0.1 / 1 Créativité Proto $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$

3DP sneakernews.com

3DP www.wdv-gmbh.de

3DP www.platformtechnologies.org

3DP www.techhive.com

3DP www.pinterest.com

Laminated Object Manufacturing (LOM)

LOM www.sanweisolution.com

LOM

LOM 0.01-0.1 / 1 Créativité Proto $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$

LOM mcortechnologies.com/

Technologies disponibles au FabLab Neuchâtel FDM SLA Polyjet SLS / SHS 3DP Laminated object

TROIS impact sur les pratiques industrielles

Créativité

Complexité (presque) gratuite euclidgroup.wordpress.com

Complexité (presque) gratuite www.inspire.ethz.ch/irpd

Complexité (presque) gratuite businessinsider.com

Bijouterie design-milk.com/3d-printed-jewelry/

Mécanique statique www.eos.info/en

Injection plastique windpowerengineering.com/design/mechanical/3d-print-technology-allows-manufacture-metal-products-industrial-uses/

Pièces vs. sous-systèmes

Penser «sous-systèmes», et non «pièce» levinegabriella.com

Penser «sous-systèmes», et non «pièce» scis-news.com/from-additive-manufacturing-to-3d-printing/

General Electric The nozzles are five times more durable than the previous model. 3D printing allowed engineers to design them as one part rather than 20 individual parts, reducing the number of brazes and welds that would have been necessary using traditional methods.

Utilisation des matériaux

Airbus We are on the cusp of a step-change in weight reduction and efficiency producing aircraft parts which weight 30 to 55 % less, while reducing raw material used by 90 %.

Rolls-Royce At present, using subtractive manufacturing methods, the production of a 1 ton aircraft engine can consume over 6 ton of metal. In contrast, using additive manufacturing techniques, it is hoped to produce engines with close to a 100 per cent materials utilization. www.merlin-project.eu/project/index.jsp

Modèles d affaires

New business models Italian company Barilla is looking to equip restaurants with 3D food printers, allowing customers to design and print their own custom pasta. They want to be able to print 15-20 pieces of pasta in under two minutes. According to reports, Barilla aims to offer customers cartridges of dough that they can insert into a 3D printer to create their own pasta designs. http://www.theguardian.com/lifeandstyle/2014/jan/09/3d-printed-pasta-shapes http://3dprintinginsider.com/pasta-leader-barilla-looks-to-innovate-with-3d-food-printers_b12909 http://www.corriere.it/foto-gallery/tecnologia/app-software/14_gennaio_31/cibo-stampato-3d-4ce031f6-8a6d-

Personnalisation

Medical huffingtonpost.co.uk/2013/05/02/bionic-ear-3d-printed_n_3199123.html

Medical www.3d-printing.net/content/another-3d-printing-medical-breakthrough-3d-printed-face

Medical www.dvice.com/2013-4-29/10-3d-printing-technologies-bringing-you-future-medicine

Prototypage vs. fabrication multimediaman.org